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ball mill with remote control and fault diagnosis
Introduction to Ball Mill with Remote Control and Fault Diagnosis
A ball mill with remote control and fault diagnosis is a next-generation intelligent grinding system that combines robust mechanical crushing with digital automation technologies. Designed for modern smart mines, this equipment allows operators to monitor, manage, and troubleshoot the grinding process from a centralized control room or off-site location, minimizing physical intervention in hazardous plant environments.
Working Principle
The system integrates industrial IoT sensors, PLCs, and cloud-based diagnostic software to oversee mill operations. While the machine grinds ore via traditional tumbling and impact, embedded sensors continuously track vital metrics such as bearing temperature, motor load, vibration levels, and oil pressure; these data streams are transmitted in real-time to a remote dashboard, where automated algorithms detect anomalies and flag potential mechanical faults before they escalate.
Key Advantages
This advanced setup drastically reduces unplanned downtime through proactive early-warning diagnostics and remote troubleshooting capabilities. It enhances operational safety by keeping workers away from heavy rotating machinery, lowers maintenance and labor costs, and ensures stable, optimized mill performance by allowing engineers to make real-time adjustments from anywhere.
Primary Applications
It is widely deployed in modern automated mineral processing plants, remote or offshore mining operations with limited on-site technical staff, and large-scale metal beneficiation facilities (such as copper, gold, and iron ore plants) striving for maximum uptime and digital transformation.
Technical Specifications
Model |
Cylinder RPM |
Ball Load |
Feeding Size |
Discharging Size |
Capacity (t/h) |
Motor Model |
Power (kW) |
Weight (t) |
MQG600*1800 |
45.5 |
0.5 |
≤10 |
0.074-0.5 |
0.2-0.5 |
Y160M-6 |
7.5 |
2.5 |
MQG900*1800 |
38 |
1.8 |
≤20 |
0.074-0.6 |
0.8-2 |
Y180L-6 |
15 |
5.8 |
MQG900*3000 |
37.4 |
2.7 |
≤20 |
0.074-0.3 |
0.8-3 |
Y200L2-6 |
22 |
7.5 |
MQG1200*2400 |
32 |
4.8 |
≤25 |
0.074-0.6 |
1.5-4 |
Y225M-6 |
30 |
9.8 |
MQG1200*4500 |
30 |
5.2 |
≤25 |
0.074-0.6 |
1.5-6 |
Y280S-6 |
45 |
13.2 |
MQG1300*4000 |
36 |
5.8 |
≤25 |
0.074-0.6 |
2-6 |
Y280S-8 |
45 |
14.8 |
MQG1500*3500 |
28.8 |
8.3 |
≤25 |
0.074-0.6 |
3-6 |
YR280M-8 |
90 |
17.6 |
MQG1500*4500 |
28.8 |
10 |
≤25 |
0.074-0.4 |
4-8 |
JR125-8 |
95 |
22.3 |
MQG1500*5700 |
28.8 |
12 |
≤25 |
0.074-0.4 |
5-10 |
JR126-8 |
110 |
26.7 |
MQG1500*6400 |
28.8 |
13 |
≤25 |
0.074-0.4 |
8-12 |
JR127-8 |
130 |
29.2 |
MQG1830*3600 |
24.5 |
12 |
≤25 |
0.074-0.4 |
5-10 |
JR127-8 |
130 |
31.4 |
MQG1830*5400 |
24.5 |
15 |
≤25 |
0.074-0.4 |
5-20 |
JR137-8 |
210 |
33.6 |
MQG1830*6400 |
24.5 |
19 |
≤25 |
0.074-0.4 |
6-25 |
JR137-8 |
210 |
36.5 |
MQG1830*7000 |
24.5 |
20 |
≤25 |
0.074-0.4 |
8-30 |
JR138-8 |
245 |
39.6 |
MQG2100*3600 |
24.1 |
21 |
≤25 |
0.074-0.6 |
8-20 |
YR355L1-8 |
210 |
43.2 |
MQG2100*4500 |
24.57 |
26 |
≤25 |
0.074-0.6 |
8-35 |
JR138-8 |
280 |
53.6 |
MQG2200*3600 |
21.8 |
22 |
≤25 |
0.074-0.6 |
9-25 |
JR138-8 |
245 |
47.8 |
MQG2200*4500 |
21.4 |
27 |
≤25 |
0.074-0.6 |
10-30 |
JR138-8 |
280 |
54.7 |
MQG2200*7500 |
21.8 |
35 |
≤25 |
0.074-0.6 |
10-40 |
JR158-8 |
380 |
68.4 |
MQG2200*9000 |
21.4 |
36 |
≤25 |
0.074-0.6 |
10-45 |
JR1510-8 |
475 |
76.5 |
MQG2400*3600 |
21.26 |
26 |
≤25 |
0.074-0.6 |
10-40 |
JR138-8 |
280 |
63.8 |
MQG2400*7000 |
21.8 |
36 |
≤25 |
0.074-0.6 |
10-45 |
JR1510-8 |
475 |
82.4 |
MQG2400*8000 |
21.8 |
42 |
≤25 |
0.074-0.6 |
13-50 |
JR630-8 |
560 |
85.7 |
MQG2400*10000 |
21 |
65 |
≤25 |
0.074-0.6 |
15-60 |
YR560-8 |
710 |
88.6 |
MQG2600*8000 |
19.6 |
52 |
≤25 |
0.074-0.6 |
16-70 |
JR1512-8 |
630 |
97.8 |
MQG2700*3600 |
21.4 |
39 |
≤25 |
0.074-0.4 |
13-75 |
JR158-8 |
380 |
86.8 |
MQG2700*4500 |
21.4 |
43 |
≤25 |
0.074-0.4 |
13-90 |
JR1510-8 |
475 |
91.8 |
MQG3000*5400 |
19 |
58 |
≤25 |
0.074-0.6 |
TDMK-30 |
630 |
119.7 |
|
MQG3000*9000 |
18.3 |
78 |
≤25 |
0.074-0.4 |
20-90 |
MQG3000*9000 |
18.3 |
78 |
MQG3000*11000 |
18 |
100 |
≤25 |
0.074-0.6 |
30-90 |
MQG3000*11000 |
18 |
100 |
MQG3200*3600 |
18.6 |
56.5 |
≤25 |
0.074-0.6 |
20-80 |
MQG3200*3600 |
18.6 |
56.5 |
MQG3200*4500 |
18.6 |
65 |
≤25 |
0.074-0.6 |
20-90 |
MQG3200*4500 |
18.6 |
65 |
MQG3200*5400 |
18 |
72 |
≤25 |
0.074-0.6 |
30-100 |
MQG3200*5400 |
18 |
72 |
MQG3200*9000 |
18 |
85 |
≤25 |
0.074-0.6 |
30-100 |
MQG3200*9000 |
18 |
85 |
MQG3600*4500 |
18 |
86 |
≤25 |
0.074-0.6 |
30-100 |
MQG3600*4500 |
18 |
86 |
MQG3600*6000 |
18 |
117 |
≤25 |
0.074-0.6 |
45-180 |
MQG3600*6000 |
18 |
117 |
MQG4000*6000 |
16.9 |
145 |
≤25 |
0.074-0.6 |
60-230 |
MQG4000*6000 |
16.9 |
145 |
MQG4500*6000 |
15.6 |
180 |
≤25 |
0.074-0.6 |
80-300 |
MQG4500*6000 |
15.6 |
180 |
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