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Help CenterUsed for Daily Chemical Packaging: HDPE Flip-Top Cap Mold With Mold Protection System and CMM Inspection
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As a reliable manufacturer from Changzhou Hongxinyutai Precision Mold Co., Ltd., we are proud to present our HDPE Flip-Top Cap Mold, specifically designed for the daily chemical packaging industry. Established in 2017, our factory occupies 1,000-3,000 square meters and employs 51-100 skilled professionals, ensuring every mold meets rigorous quality standards. This mold integrates an advanced Mold Protection System and undergoes CMM (Coordinate Measuring Machine) Inspection to guarantee precision and longevity. Whether you need caps for shampoo, lotion, or detergent bottles, our mold delivers consistent performance and high output efficiency.
The core of this mold is its HDPE (High-Density Polyethylene) flip-top design, which is widely used in daily chemical packaging due to its excellent chemical resistance, durability, and cost-effectiveness. The mold features a robust construction that minimizes wear and tear, while the Mold Protection System automatically detects abnormal conditions (e.g., low ejection force, remaining material) and stops the machine to prevent damage. Combined with CMM Inspection at every stage of production, we ensure that each cavity, core, and cooling channel meets strict tolerances, resulting in consistent cap quality and extended mold life.
Key Features & Technical Specifications
- Material: High-grade steel (45# or 40Cr) with optional hardened inserts for longer service life.
- Cavity Configuration: Available in single-cavity to multi-cavity (up to 32 cavities) based on your production volume.
- Mold Protection System: Integrated sensors monitor ejection force, temperature, and material flow; automatic shutdown prevents mold damage.
- CMM Inspection: Full 3D measurement using Zeiss or Hexagon CMM machines; report provided with each mold.
- Hot Runner System: Optional hot runner or cold runner design to optimize cycle time and reduce waste.
- Cooling System: Efficient conformal cooling channels ensure uniform temperature distribution, reducing cycle time by up to 20%.
- Surface Finish: SPI-A1 to SPI-C3 finish available, ensuring smooth cap surfaces and easy release.
- Compatibility: Suitable for standard injection molding machines (clamp force 80-500 tons).
| Parameter | Value |
|---|---|
| Mold Material | Steel (45# / 40Cr / P20) |
| Cavity Number | Customizable (1-32 cavities) |
| Mold Life | 1,000,000 - 2,000,000 shots |
| Cycle Time | 8-12 seconds (depending on cavity) |
| Mold Protection | Integrated sensor system |
| Inspection Standard | Full CMM inspection with report |
| Certification | TS16969 |
Why choose our HDPE Flip-Top Cap Mold? The mold protection system significantly reduces downtime and maintenance costs, while CMM inspection ensures that every dimension is within ±0.01mm tolerance. This translates to higher production efficiency and fewer defective caps. Additionally, our experienced engineering team can customize the mold to meet your specific cap design, including hinge thickness, snap-fit features, and gate location. The result is a mold that performs reliably for millions of cycles, supporting your daily chemical packaging needs.
Trust & Quality Assurance
Since 2017, Changzhou Hongxinyutai Precision Mold Co., Ltd. has been dedicated to precision mold manufacturing. With a factory size of 1,000-3,000 square meters and a team of 51-100 employees, we have shipped molds to markets across North America, South America, Europe, Asia, Africa, and Oceania. Our molds are built under the TS16969 quality management system, ensuring process control and continuous improvement. Every mold undergoes rigorous testing before shipment, including trial runs and CMM verification. We offer a 12-month warranty on all molds and provide technical support for installation and maintenance. Contact us today to discuss your flip-top cap mold requirements and benefit from our expertise and competitive pricing.
Frequently Asked Questions
-
Q: What is the typical lead time for this mold?
A: Lead time is usually 30-45 days, depending on cavity count and complexity. We can expedite for urgent orders upon request. -
Q: Can you customize the mold for different cap designs?
A: Yes, we offer full customization. You can provide your cap drawing or sample, and we will design the mold accordingly. -
Q: Does the mold protection system work with all injection molding machines?
A: The system is compatible with most standard machines. We can adapt the interface to match your machine's control system. -
Q: What maintenance is required for the mold?
A: Regular cleaning and lubrication of moving parts are recommended. The protection system alerts you when maintenance is needed. -
Q: Do you provide CMM inspection reports?
A: Yes, a detailed CMM report is included with every mold, showing all critical dimensions and tolerances. -
Q: What is the warranty period?
A: We offer a 12-month warranty from the date of shipment, covering manufacturing defects. -
Q: Can you produce molds for other materials besides HDPE?
A: Yes, the mold can be adapted for PP, LDPE, or other thermoplastics. We will adjust the cooling and gate design accordingly. -
Q: How do you ensure the mold's longevity?
A: We use high-quality steel, hardened inserts, and the mold protection system to prevent damage. CMM inspection ensures precise fit, reducing wear.
Ready to improve your daily chemical packaging production? Contact us at Changzhou Hongxinyutai Precision Mold Co., Ltd. for a quote and technical consultation.
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