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Help CenterPLC Controlled Embossed Screen Production Line, 220V, 50Hz
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Anping Xinye Metal Wire Mesh Products Co., Ltd, based in the heart of China's wire mesh industry in Hengshui, Hebei, presents our PLC Controlled Embossed Screen Production Line – a precision-engineered solution designed for manufacturers who demand efficiency, reliability, and superior output. This production line integrates advanced PLC technology to automate the embossing process, ensuring consistent pattern depth and screen quality. Operating at 220V, 50Hz, it is tailored for industrial environments where stable power supply is standard. Our team combines decades of mesh manufacturing expertise with modern automation to deliver a machine that not only boosts production capacity but also reduces labor costs and material waste.
The production line is built to handle a variety of metal materials, including carbon steel, stainless steel, and aluminum, making it versatile for applications in architecture, filtration, security, and decorative mesh. With PLC control, operators can easily adjust parameters such as embossing depth, speed, and pattern layout through a user-friendly interface. This ensures high repeatability and minimal setup time when switching between different screen designs. Below, we break down the key features and specifications.
Key Technical Specifications
| Parameter | Value |
|---|---|
| Power Supply | 220V, 50Hz |
| Control System | PLC (Programmable Logic Controller) |
| Embossing Width | Customizable up to 2000mm (available upon request) |
| Production Speed | Variable, up to 15 m/min (depending on material and pattern) |
| Material Thickness Range | 0.3mm – 2.0mm |
| Pattern Type | Diamond, square, hexagonal, custom designs |
| Machine Weight | Approx. 5,500 kg |
Product Features and Benefits
- Advanced PLC Control: The core of this production line is a programmable logic controller that allows precise adjustment of all parameters. This reduces human error and ensures uniform embossing across long production runs. Operators can save up to 50 different recipe presets for quick changeovers.
- High Production Efficiency: With a robust servo-driven feeding system and synchronized embossing rollers, the line achieves continuous operation at speeds up to 15 meters per minute. This translates to a daily output of over 2,000 square meters of embossed screen, depending on pattern complexity.
- Versatile Material Compatibility: The machine handles carbon steel, galvanized steel, stainless steel, aluminum, and copper. Whether you need corrosion-resistant screens for chemical filtration or decorative panels for architecture, this line delivers consistent quality.
- Durable Construction: All mechanical components are made from high-strength steel and hardened alloys. The embossing rollers undergo precision grinding and heat treatment to maintain pattern integrity over thousands of operating hours.
- User-Friendly Interface: A 10-inch touchscreen display provides real-time monitoring of production status, fault diagnostics, and easy parameter input. Training time for operators is minimal – typically less than one day.
- Low Maintenance: Automatic lubrication system and modular design simplify routine maintenance. Spare parts are readily available from our factory or global distributors.
- Energy Efficiency: The servo motors and PLC optimize power consumption, reducing energy costs by up to 20% compared to traditional hydraulic systems.
Why Choose Anping Xinye?
As a leading manufacturer in the wire mesh industry since 2005, Anping Xinye Metal Wire Mesh Products Co., Ltd has supplied machinery to over 30 countries. Our factory in Hengshui, Hebei, covers 15,000 square meters and employs more than 120 skilled workers. We have a dedicated R&D team that continuously improves our production lines based on customer feedback. Our quality control system includes 100% inspection of embossing accuracy and electrical safety before shipment. We also provide one-year warranty and lifetime technical support via phone, email, or on-site visits (travel expenses applicable).
We understand that every production environment is unique. That's why we offer customization options such as specific embossing patterns, special roller coatings, and integration with existing conveyor systems. Our engineers can work with you to design a solution that fits your exact needs. By choosing the PLC Controlled Embossed Screen Production Line, you invest in a machine that delivers consistent quality, reduces downtime, and enhances your competitive edge.
Contact us today for a detailed quotation or to arrange a factory visit. Let us help you elevate your screen manufacturing to the next level.
Frequently Asked Questions
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Q: What mesh patterns can this production line emboss?
A: The line is capable of producing diamond, square, hexagonal, and custom patterns. We can design and manufacture embossing rollers according to your specific design files. -
Q: Is the PLC control system compatible with other automation systems?
A: Yes, the PLC supports standard communication protocols (Modbus, Ethernet/IP) and can be integrated with your factory's MES or SCADA system. We provide necessary documentation for integration. -
Q: What is the minimum order quantity?
A: Since this is a production line, we typically sell as a single unit. However, we can discuss multi-unit discounts for large projects. Please contact our sales team for details. -
Q: How long does installation and commissioning take?
A: For standard machines, installation takes about 3–5 days with our on-site engineer. We also offer remote commissioning support via video call. -
Q: Can the line handle perforated metal sheets instead of wire mesh?
A: The line is primarily designed for wire mesh (woven or welded). For perforated sheets, we recommend our separate perforating line. Please inquire for more information. -
Q: What is the power consumption of the machine?
A: Under full load, the total power consumption is approximately 35 kW. The PLC system optimizes power usage, and standby power is below 5 kW. -
Q: Do you provide training for operators?
A: Yes, we include a 2-day training program at our factory or at your site. We also provide a detailed operation manual and video tutorials. -
Q: What warranty and after-sales support do you offer?
A: We offer a standard one-year warranty covering manufacturing defects. Technical support is available 24/7 via email and phone. Spare parts can be shipped within 48 hours.
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