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Help CenterCNC Gear Hobbing Service for Helical and Spur Gears, Module 2-24, 45# Steel, Heat Treatment Included
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Henan San Kuang Machinery Technology Co., Ltd. proudly presents our professional CNC gear hobbing service for helical and spur gears, covering a wide module range of 2 to 24. Since our establishment in 2014, we have grown into a trusted supplier with over 10,000 square meters of manufacturing space and a dedicated team of 51-100 skilled employees. Our gear hobbing service uses high-quality 45# steel and includes heat treatment as standard, ensuring optimal hardness, wear resistance, and long service life for your critical transmission components. With annual export value exceeding US$2.5 million, we serve customers across North America, Europe, Asia, and beyond, delivering precision gears that meet the most demanding industrial applications.
Our gear hobbing process is designed for both helical and spur gears, offering exceptional flexibility for various power transmission systems. Whether you need a single prototype or high-volume production, our advanced CNC hobbing machines guarantee consistent tooth profile, pitch accuracy, and surface finish. Below is a summary of key technical specifications:
| Parameter | Specification |
|---|---|
| Module Range | 2 – 24 |
| Gear Types | Helical, Spur |
| Material | 45# Steel (C45) |
| Heat Treatment | Included (carburizing, quenching, tempering, etc.) |
| Precision Grade | DIN 6 – 7 (customizable to higher grades) |
| Max Gear Diameter | Up to 2000 mm (depending on module) |
| Surface Treatment | Optional: black oxide, phosphating, coating |
| Lead Time | 15 – 30 working days (quantity dependent) |
Key Features & Benefits:
- Wide Module Range (2-24): Suitable for everything from small precision gears to large heavy-duty industrial gears, covering diverse applications like automotive, construction machinery, mining, and wind energy.
- High-Quality 45# Steel: Known for its excellent mechanical properties, 45# steel provides good strength, toughness, and wear resistance after heat treatment, making it ideal for gears that undergo high loads and friction.
- Integrated Heat Treatment: We include heat treatment in every order to enhance gear hardness and durability. Processes such as carburizing, induction hardening, or tempering are applied based on your requirements, extending gear life and reducing maintenance costs.
- CNC Precision Hobbing: Our modern CNC gear hobbing machines ensure consistent tooth geometry, minimal runout, and superior surface finish. This translates to quieter operation, smoother power transmission, and longer equipment life for your machinery.
- Flexible Volume & Customization: Whether you need a few pieces for prototyping or thousands for mass production, we can accommodate your needs. Custom gear parameters (tooth count, helix angle, bore size, etc.) are welcome.
- Rigorous Quality Control: We implement a comprehensive inspection system, including coordinate measuring machines (CMM), gear testers, and hardness testers. Every gear is checked for dimensional accuracy, tooth profile, and material integrity before shipment.
Applications: Our helical and spur gears are used in a wide array of industries, including:
- Construction machinery (excavators, loaders, cranes)
- Mining & mineral processing equipment
- Agricultural machinery (tractors, harvesters)
- Industrial gearboxes & speed reducers
- Automotive transmissions & differentials
- Wind turbines & renewable energy systems
At Henan San Kuang, we understand that gear performance directly impacts your equipment’s reliability. That’s why we combine advanced manufacturing expertise with strict quality management. Our facility is certified under multiple management systems, including ISO9001, ISO14000, OHSAS18001, SA8000, TL9000, TS16949, HACCP, and many others (see our full certification list). These certifications reflect our commitment to quality, environmental responsibility, occupational health, and social accountability. With a factory size of 10,000-30,000 square meters and a team of experienced engineers, we have the capability to handle complex gear projects efficiently.
Our main export markets span North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, Western Europe, and more. We ship from major ports like Shanghai, Lianyungang, Qingdao, and Tianjin, ensuring timely delivery worldwide. Our annual export value of US$2.5 million to US$5 million is a testament to the trust our international clients place in us.
Why Choose Henan San Kuang for Your Gear Hobbing Needs?
- One-Stop Service: From material selection, hobbing, heat treatment, to final inspection, we manage the entire process under one roof, saving you time and logistics costs.
- Competitive Pricing: By optimizing our production processes and leveraging economies of scale, we offer high-quality gears at cost-effective prices.
- Strong Technical Support: Our engineers can assist with gear design optimization, material selection, and tolerance analysis to ensure your gears perform optimally.
- Flexible Payment & Terms: We accept various payment methods and offer flexible shipping terms (FOB, CIF, etc.) to suit your procurement preferences.
We invite you to experience the Henan San Kuang difference. Contact us today with your gear specifications, and we will provide a customized quotation and technical proposal. Let us help you drive your machinery with reliable, precision-engineered gears.
Frequently Asked Questions (FAQ)
-
What is the minimum order quantity (MOQ) for your gear hobbing service?
Our MOQ is flexible. For standard module gears, we can start from 1 piece for prototyping, but larger volume orders benefit from better pricing. Please contact us with your quantity to get a tailored quote. -
Can you provide gears with modules outside the 2-24 range?
While our standard capability covers module 2-24, we can discuss special requirements for modules outside this range on a case-by-case basis. Please provide your drawings for evaluation. -
What heat treatment methods are available for 45# steel gears?
We offer carburizing, induction hardening, through hardening, and tempering. The specific method depends on the gear’s application and hardness requirements. Our engineers will recommend the best option. -
Do you offer gear finishing services like grinding or shaving?
Yes, we can provide additional finishing processes such as gear grinding, shaving, or honing to achieve higher precision grades (e.g., DIN 5 or higher). These are optional and can be quoted upon request. -
How long does it take to produce a typical gear order?
Lead time depends on complexity, quantity, and current workload. Typically, 15-30 working days for standard orders. Rush orders can be arranged with a surcharge. -
What quality certifications do you hold?
We are certified under ISO9001, ISO14000, OHSAS18001, SA8000, TL9000, QS9000, TS16949, HACCP, and many other international standards. Our quality management system ensures consistent product excellence. -
Can you ship internationally? What ports do you use?
Absolutely. We ship to all major markets worldwide. Our main ports are Shanghai, Lianyungang, Qingdao, and Tianjin. We can arrange sea, air, or express delivery as per your requirement. -
Do you provide samples before mass production?
Yes, we can produce samples for your approval. Sample cost is negotiable and will be deducted from the final order if a production order is placed.
Ready to start your gear project? Send us your drawings or specifications, and our team will respond within 24 hours with a detailed quotation and technical support. We look forward to being your long-term gear manufacturing partner.
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