Automatic Electrophoresis Line for Motor Accessories With PLC Control and 220V Power Supply
Product Spotlights
As a trusted manufacturer since 2011, Deqing Leixin Coating Equipment Co., Ltd. proudly presents our Automatic Electrophoresis Line for Motor Accessories—a precision-engineered solution designed to optimize your coating process. This system integrates advanced PLC control for consistent, repeatable results, and operates on a standard 220V power supply, making it adaptable to various workshop environments. Our line is built to enhance surface protection, corrosion resistance, and aesthetic appeal of motor components, helping you achieve superior quality while reducing labor costs and material waste.
The electrophoresis line is fully automated, from loading through pretreatment, e-coat dip, rinsing, curing, and unloading. The PLC controller allows operators to adjust parameters such as voltage, current, immersion time, and conveyor speed with ease, ensuring uniform coating thickness even on complex geometries. With a robust build and energy-efficient design, this equipment is ideal for medium to large-scale production of motor accessories, including brackets, housings, rotors, and stators.
Key Features & Technical Specifications
- PLC Control System: User-friendly HMI touchscreen interface, programmable logic for automatic cycle management, real-time monitoring of process parameters, and data logging capability for quality traceability.
- Consistent Coating Quality: Precise control of voltage (0–300V DC) and current (0–500A) ensures uniform film thickness from 15–35 μm, adjustable per customer requirements.
- Energy-Efficient Design: Insulated tanks and optimized curing oven reduce power consumption; integrated heat recovery system (optional) further lowers operational costs.
- Modular Construction: The line is composed of standard modules (pretreatment tanks, e-coat tank, post-rinsing, curing oven) that can be arranged in a straight or U-shaped configuration to fit your floor space.
- Durable Materials: Tanks are made of stainless steel or polypropylene, resistant to chemicals and corrosion; conveyor chain is treated for long service life.
- Safety Features: Emergency stop buttons, overload protection, automatic alarm for abnormal conditions, and compliance with international safety standards.
| Parameter | Specification |
| Power Supply | 220V, 3-phase, 50/60Hz (other voltages available upon request) |
| Rated Power | 15–50 kW (depending on line length) |
| Conveyor Speed | 0.5–5 m/min (adjustable) |
| Coating Voltage | 0–300 V DC |
| Coating Current | 0–500 A |
| Curing Temperature | 140–200°C (adjustable) |
| Line Length | 20–50 m (customizable) |
| Coating Thickness | 15–35 μm (controllable) |
Benefits for Your Production
- Increased Efficiency: Fully automatic operation reduces manual intervention, allowing one operator to oversee the entire line. Cycle time can be as low as 3–5 minutes per rack, depending on part complexity.
- Superior Corrosion Protection: Electrophoretic coating provides excellent adhesion and uniform coverage, even on recessed areas, meeting salt spray test requirements up to 720 hours (based on coating formulation).
- Lower Operating Costs: High transfer efficiency (over 95%) minimizes paint waste; energy-saving design reduces electricity and gas consumption.
- Easy Maintenance: Modular design simplifies cleaning and replacement of components; PLC diagnostics help identify issues quickly.
- Flexible Configuration: Can be integrated with existing pretreatment or post-treatment systems; options include automatic loading/unloading robots, waste water treatment, and ventilation systems.
At Deqing Leixin Coating Equipment Co., Ltd., we have been dedicated to manufacturing high-quality coating solutions for over a decade. Our factory spans 1,000–3,000 square meters, staffed by 51–100 experienced professionals, and we achieve an annual export value of US$1–1.5 million. We are proud to hold ISO9001:2015 certification, reflecting our commitment to quality management and continuous improvement. Our products are shipped to major ports in Ningbo and Shanghai, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. With a strong reputation for reliability and customer support, we invite you to choose our Automatic Electrophoresis Line to elevate your motor accessory coating process. Contact us today for a customized solution that meets your specific production needs.
Frequently Asked Questions
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Q: What types of motor accessories can be coated on this line?
A: This line is suitable for a wide range of metal parts such as motor housings, brackets, rotors, stators, end caps, and any conductive components that require uniform corrosion protection and aesthetic finish. Custom fixturing can be designed for complex shapes. -
Q: Can the PLC control system be integrated with our existing factory MES?
A: Yes, our PLC supports standard communication protocols (Modbus, Profibus, Ethernet/IP) and can be interfaced with your MES or SCADA system for centralized monitoring and data collection. Please specify your requirements during ordering. -
Q: What is the typical delivery time for this equipment?
A: Standard delivery time is 30–45 working days after order confirmation, depending on the line length and customization level. We can provide an expedited schedule upon request. -
Q: Does the line require special foundation or ventilation?
A: The line should be installed on a level concrete floor. Basic ventilation is recommended for the curing oven area to remove fumes and heat. Our technical team will provide detailed installation drawings and requirements before shipment. -
Q: What after-sales support do you offer?
A: We provide on-site installation guidance, commissioning support, and training for operators. Remote technical support is available via phone or video call. Spare parts can be supplied promptly. We also offer a one-year warranty on major components. -
Q: Can the line be adapted for different voltage/frequency standards?
A: Yes, the standard power supply is 220V/50Hz, but we can customize the electrical system for 380V, 440V, 60Hz, or other regional standards. Please confirm your local power conditions when inquiring. -
Q: How do you ensure the coating quality is consistent?
A: The PLC control precisely regulates voltage, current, temperature, and immersion time. Additionally, we can include an optional automatic coating thickness measurement system that provides real-time feedback for closed-loop control. ISO9001 quality management ensures process stability. -
Q: What is the estimated production capacity of this line?
A: Capacity depends on line length, conveyor speed, and part size. For example, a 30-meter line with 2 m/min conveyor speed can process approximately 120–150 racks per 8-hour shift (each rack holding 10–20 small parts). We can calculate exact capacity based on your specific parts.
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