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Automatic Small Metal Workpiece Powder Coating Line Electrostatic Spraying Production System
Product Spotlights
This automatic powder coating line is designed for small metal workpieces, featuring a compact footprint, PLC-controlled conveyor, high-efficiency electrostatic spraying with up to 95% powder transfer, energy-saving curing oven, and quick color change system. It boosts productivity, reduces material waste, and ensures consistent coating quality. Customizable configurations and ISO9001 certified manufacturing provide reliable, cost-effective solutions for small to medium batch production.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Applicable Workpiece Material:
Metal (steel, aluminum, etc.)
Max Workpiece Size:
Customizable, typically up to 600mm x 600mm
Conveyor Type:
Chain conveyor or overhead trolley
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Applicable Workpiece Material
Metal (steel, aluminum, etc.)
Max Workpiece Size
Customizable, typically up to 600mm x 600mm
Conveyor Type
Chain conveyor or overhead trolley
Number of Spray Guns
2-6 guns (configurable)
Curing Oven Temperature
180°C – 220°C (adjustable)
Power Supply
380V/50Hz or as per local requirement
Control System
PLC + HMI touch screen
Coating Color
Customizable RAL colors
Production Capacity
Up to 200 pieces per hour (depending on part size)
Certification
ISO9001
Deqing Leixin Coating Equipment Co., Ltd., established in 2011, is a professional manufacturer specializing in electrostatic powder coating solutions. Our Automatic Small Metal Workpiece Powder Coating Line Electrostatic Spraying Production System is designed to deliver high efficiency, consistent coating quality, and easy operation for small metal parts. With over a decade of experience and a dedicated R&D team, we provide a reliable solution that meets the demands of modern manufacturing. This system integrates advanced electrostatic spraying technology with a compact layout, making it ideal for workshops with limited space yet high output requirements.
Key Features & Technical Specifications
- Compact Design: The entire line occupies minimal floor space, perfect for small-scale production or batch processing of small metal workpieces.
- Automatic Conveyor System: Equipped with a variable-speed chain conveyor, ensuring smooth transfer of parts through pretreatment, powder spraying, and curing stages.
- High-Efficiency Electrostatic Spraying: Uses corona-charging spray guns with adjustable voltage (60-100 kV) for excellent powder adhesion and wrap-around effect, reducing overspray and material waste.
- PLC & HMI Control: User-friendly touch screen interface for real-time monitoring of temperature, conveyor speed, gun settings, and production parameters. Recipes can be saved for different products.
- Energy-Saving Curing Oven: Infrared or hot air circulation heating, with precise temperature control ±2°C, ensuring uniform curing for a durable finish.
- Quick Color Change System: Optional powder recovery and cyclone separation system enables fast color switching, reducing downtime and increasing productivity.
Technical Parameters (Typical Configuration)
| Parameter | Value |
|---|---|
| Conveyor Speed | 0.5 – 5 m/min (adjustable) |
| Spray Guns | 2 – 6 units (reciprocator or manual station) |
| Powder Output per Gun | Up to 500 g/min |
| Curing Oven Length | 6 – 12 m (customizable) |
| Heating Method | Electric / Gas / Diesel (optional) |
| Total Power Consumption | Approx. 40 – 80 kW (depending on configuration) |
| Applicable Workpiece Size | Max. 600 mm (L) x 600 mm (W) x 300 mm (H) |
Advantages & Customer Benefits
- Increased Productivity: The fully automatic line reduces manual labor and cycle time, allowing you to process hundreds of small parts per hour with consistent quality.
- Superior Coating Quality: Electrostatic charging ensures uniform coverage even on complex geometries, minimizing rejects and rework.
- Material Savings: High transfer efficiency (up to 95%) and powder recovery system significantly reduce powder consumption, lowering your operating costs.
- Easy Operation & Maintenance: PLC control with intuitive interface simplifies training; modular design allows quick access for cleaning and part replacement.
- Flexible Configuration: The system can be customized with a pretreatment stage (e.g., degreasing, phosphating) or integrated with existing conveyors, meeting specific production needs.
Company Trust & After-Sales Support
Deqing Leixin Coating Equipment Co., Ltd. has been dedicated to powder coating technology since 2011. With a factory spanning 1,000–3,000 square meters and a team of 51–100 skilled employees, we have delivered over 200 sets of coating lines to clients worldwide. Our ISO9001-certified quality management system ensures every product meets rigorous standards. We export to more than 30 countries including North America, Europe, Southeast Asia, and Africa, with an annual export value of US$1 million – US$1.5 million. Our main ports of shipment are Ningbo and Shanghai, offering convenient logistics. We provide comprehensive after-sales services including installation guidance, remote troubleshooting, and spare parts supply. Choose Leixin for a reliable partner in your coating process.
Frequently Asked Questions
-
Q: What is the maximum workpiece size this line can handle?
A: The standard configuration supports small metal parts up to 600 mm (L) x 600 mm (W) x 300 mm (H). Custom sizes are available upon request. -
Q: Can this line be used for both powder coating and liquid painting?
A: This system is specifically designed for electrostatic powder coating. For liquid painting, we can provide a separate solution or modify the line – please consult our sales team. -
Q: Does the line include a pretreatment section?
A: Pretreatment (e.g., degreasing, phosphating) is optional and can be added before the spray booth. We offer standard pretreatment modules as separate units. -
Q: How long does it take to change colors?
A: With the optional powder recovery system and quick-change gun setup, color change can be completed in about 10–15 minutes, minimizing downtime. -
Q: What is the power requirement for this line?
A: Standard power supply is 380V/50Hz three-phase. We can adapt to local voltage and frequency (e.g., 220V/60Hz) with a transformer. -
Q: Is training provided for operators?
A: Yes, we provide on-site installation and training for your staff. Detailed manuals and video tutorials are also available. -
Q: What certifications does the equipment have?
A: Our production process is ISO9001 certified. Individual components (e.g., electrical parts) may carry CE certification – please confirm with your sales representative. -
Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of shipment. Extended warranty and maintenance contracts are negotiable.
Contact us today to discuss your specific requirements and receive a customized quotation. Deqing Leixin – your trusted partner for efficient powder coating solutions.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2011
Factory Size
1,000-3,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million
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