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Help CenterElliptical Screen Panel 2mm Thickness 30% Open Area Polyurethane Material for Sand Dewatering
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Anping County Boli Hardware Wiremesh Products Factory (established in 1998) is a professional manufacturer specializing in high-quality screening solutions. With an annual export value of US$5–10 million, we serve global markets including North America, South America, Europe, and Southeast Asia. Our Elliptical Screen Panel 2mm Thickness 30% Open Area Polyurethane Material is engineered for superior sand dewatering performance, offering enhanced durability and efficiency compared to traditional metal screens. This product combines advanced polyurethane technology with precise elliptical openings to maximize water removal while minimizing blinding and wear.
Key Features & Technical Specifications
- Optimized Open Area (30%): Ensures high water passage rate, accelerating dewatering process and reducing moisture content in final sand product.
- 2mm Panel Thickness: Provides robust structural integrity while maintaining flexibility to absorb impact and reduce noise.
- Elliptical Slot Design: Minimizes particle clogging and enhances screening efficiency, especially for fine sand particles.
- Premium Polyurethane Material: Excellent abrasion resistance, corrosion resistance, and long service life (up to 3–5 times longer than steel screens).
- Customizable Dimensions: Available in various lengths, widths, and frame configurations to fit different vibrating screens and dewatering equipment.
- Easy Installation: Modular design with pre-drilled mounting holes or tensioning systems for quick replacement.
| Parameter | Value |
|---|---|
| Material | Polyurethane (Shore A 85–95) |
| Panel Thickness | 2 mm |
| Open Area | 30% |
| Slot Shape | Elliptical |
| Slot Width (Typical) | 0.3–1.0 mm (customizable) |
| Operating Temperature | -20°C to +80°C |
| Color | Black, Red, or as requested |
Detailed Benefits for Sand Dewatering Operations
Our elliptical screen panel significantly improves dewatering efficiency by allowing water to pass rapidly while retaining fine sand particles. The 30% open area strikes an optimal balance between throughput and structural strength. With polyurethane's inherent elasticity, the screen resists abrasion from sharp sand grains and reduces pegging (particle wedging) common in woven wire screens. The 2mm thickness provides enough rigidity to withstand high-vibration screening environments without cracking, yet remains flexible enough to absorb impact, reducing noise levels in the plant.
Compared to traditional metal screens, polyurethane panels offer up to 3–5 times longer service life, lowering replacement frequency and maintenance costs. The elliptical slot design self-cleans better than round slots, ensuring consistent performance over time. This product is compatible with most vibrating dewatering screens, banana screens, and linear motion screens used in sand washing plants, mineral processing, and coal preparation.
Why Choose Anping Boli? – Trust & Credibility
Since 1998, our factory has been dedicated to manufacturing wire mesh and screening products. With annual exports exceeding US$5 million, we serve clients across North America, South America, Europe, Africa, and Asia. Our products are shipped from major Chinese ports (Tianjin, Qingdao, Shanghai, Foshan) with reliable logistics. We have a professional quality control team that inspects every batch to ensure dimensional accuracy, open area consistency, and material integrity. Customer feedback highlights our panels' consistent performance in harsh dewatering conditions. We invite you to request a sample or technical drawing for your specific application. Contact our sales team for a quotation or customization – we are committed to providing the most cost-effective solution for your sand dewatering needs.
Frequently Asked Questions (FAQ)
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Q: What is the typical lifespan of this polyurethane panel in sand dewatering?
A: Depending on feed material abrasiveness and operating conditions, the panel can last 6–12 months or longer, typically 3–5 times longer than steel screens. We can provide estimated lifetime based on your specific parameters. -
Q: Can the panel be customized to fit my existing vibrating screen frame?
A: Yes, we offer custom sizes, slot widths, and mounting configurations. Please provide your screen manufacturer and model, or a drawing, and we will tailor the panel accordingly. -
Q: Does the 30% open area affect the strength of the panel?
A: The 30% open area is optimized for strength and dewatering performance. The 2mm polyurethane material provides sufficient mechanical strength to withstand normal vibrating loads. We can adjust open area (e.g., 25%–35%) if needed. -
Q: Is the polyurethane material resistant to oil or chemicals?
A: Standard polyurethane has good resistance to water, mild acids, and alkalis. For oil or chemical exposure, we recommend our special formulation – please consult our technical team. -
Q: How do I install the elliptical panel on my dewatering screen?
A: Panels are typically supplied with pre-drilled holes for bolt-down installation or with a tensioning flange for hook-strip systems. Installation instructions are included. -
Q: What is the minimum order quantity?
A: MOQ is generally 10 pieces for standard sizes. Custom orders may have different MOQ – please contact us. -
Q: Can I get a sample before bulk order?
A: Yes, samples are available for evaluation. You pay only shipping cost, which is refundable upon first bulk order. -
Q: Do you provide a warranty?
A: We offer a 12-month warranty against manufacturing defects. This covers material or workmanship issues under normal use.
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