Contact Platform Support
Help CenterStainless Steel Wedge Filter Johnson Filter for Oil & Gas Well Screen Filtration
Product Spotlights
Related Products
-
304 Stainless Steel Wedge Filter Johnson Filter 0.1mm Slot Size for Water TreatmentUS$ 0.28 - 3MOQ: 1 Unit -
Stainless Steel Wedge Filter Johnson Filter 100mm OD 1.5mm Slot Customizable LengthUS$ 0.28 - 3MOQ: 1 Unit
-
Stainless Steel Wedge Johnson Filter 1 Year Warranty With Mill Test Report Custom LengthUS$ 2.8 - 3MOQ: 1 Unit
-
Johnson Wedge Filter 304 SS 150mm Diameter 2.5mm Slot Customizable for Sand SeparationUS$ 2.8 - 3MOQ: 1 Unit
-
Stainless Steel Wedge Wire Johnson Filter 0.2mm Precision Laser Welded ISO 9001 CompliantUS$ 2.8 - 3MOQ: 1 Unit
Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer since 1998, specializing in stainless steel wedge filters for oil and gas well screen filtration. Our Stainless Steel Wedge Filter (Johnson Filter) is engineered to deliver superior performance in demanding downhole environments, offering exceptional sand control, high flow rates, and long service life. With annual export values between US$5-10 million and a global footprint spanning North America, South America, Europe, Asia, Africa, and Oceania, Boli Wiremesh brings decades of expertise to every product. This filter is designed to meet the rigorous needs of oil and gas production, ensuring reliable filtration and reduced downtime.
Key Features & Technical Specifications
Our wedge wire screen is manufactured using a continuous V-shaped wire wound around a support rod, creating a precision slot that provides both strength and filtration efficiency. Below are the prominent features:
- High Strength Structure: The wedge wire design offers excellent mechanical strength, resisting high pressure and impact during installation and operation.
- Self-Cleaning Capability: The V-shaped profile allows particles to pass through smoothly, minimizing clogging and reducing maintenance frequency.
- Corrosion Resistance: Made from premium stainless steel (304, 316L, or other alloys), it withstands harsh downhole fluids, H2S, and CO2 environments.
- Precision Slot Opening: Slot sizes can be customized from 0.1mm to 10mm with tight tolerances to ensure accurate sand control.
- Customizable Dimensions: Available in various lengths, diameters, and connection types (threaded, flanged, or welded) to fit your well completion design.
- High Flow Efficiency: The open area ratio is maximized due to the wedge wire shape, providing better flow performance compared to conventional wire mesh screens.
- Long Service Life: Robust construction and corrosion-resistant materials extend the operational life, reducing replacement costs.
Technical Data Table
| Parameter | Specification | Remarks |
|---|---|---|
| Material | Stainless Steel 304, 316L, 904L, Duplex | Optional per environment |
| Slot Size | 0.1 mm – 10 mm | Customizable |
| Length | Up to 6,000 mm (or longer) | Custom |
| Outer Diameter | 25 mm – 600 mm | Custom |
| Connection Type | Threaded (NPT, BSP), Flanged, Welded End | As per client request |
| Wire Profile | V-shaped wedge wire | Standard |
Why Choose Our Johnson Filter for Oil & Gas Wells?
The wedge filter is specifically designed for oil and gas well screen applications where sand control is critical. Our product offers significant advantages:
- Enhanced Sand Control: The precise slot opening effectively retains formation sand while allowing oil and gas to flow freely, reducing erosion and equipment damage.
- Increased Production Rate: High open area (up to 60%) minimizes pressure drop, improving well productivity.
- Durability in Harsh Conditions: Withstands high temperatures, high pressures, and corrosive fluids, making it suitable for both onshore and offshore applications.
- Easy Installation: Available with standard connection types, compatible with most completion assemblies.
- Cost-Effective Maintenance: Self-cleaning design reduces the need for frequent cleaning or replacement, lowering operational costs.
Frequently Asked Questions (FAQ)
-
Q: What materials are available for the wedge filter?
A: We offer stainless steel 304, 316L, 904L, and duplex stainless steel. The choice depends on the specific well fluid composition and corrosivity. Please consult our sales team for recommendations. -
Q: Can the slot size be customized for my specific sand control requirement?
A: Yes, slot sizes from 0.1mm to 10mm are available with tight tolerances. We can adjust based on your formation sand analysis. -
Q: What is the maximum length and diameter you can produce?
A: Standard lengths can reach up to 6 meters, and diameters from 25mm to 600mm. For larger sizes, please contact us for feasibility. -
Q: How do I choose the correct connection type?
A: Common connections include threaded (NPT, BSP), flanged, and welded ends. We recommend matching your existing wellhead or completion equipment. Our engineers can assist with selection. -
Q: What is the typical lead time for a custom order?
A: Lead time depends on quantity and complexity, typically 15-30 days after order confirmation. We can expedite urgent orders upon request. -
Q: Do you provide quality certificates or test reports?
A: Yes, we provide material test certificates and dimensional inspection reports upon request. Our factory is equipped with testing facilities to ensure product quality. -
Q: How do I install the wedge filter in a well screen assembly?
A: The filter can be installed as a standalone screen or integrated into a wire-wrapped screen assembly. We provide installation guidelines and technical support. -
Q: What is the service life of this filter in a typical oil well?
A: Service life varies with well conditions, but our products are designed for long-term use. With proper selection of material and slot size, many clients report 5-10 years of reliable service.
Company Trust & Assurance
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a dedicated manufacturer of wire mesh and filtration products. With annual export values exceeding US$5 million, we serve clients in over 15 major markets worldwide, including North America, Europe, the Middle East, and Southeast Asia. Our products are shipped from major ports such as Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery. We pride ourselves on rigorous quality control, responsive customer service, and the ability to produce custom solutions. Whether you need a standard wedge filter or a specialized design for your oil and gas well, Boli Wiremesh is your reliable partner. Contact us today for a quote or technical consultation – let us help optimize your well filtration performance.
Send Inquiry to This Supplier
You May Also Like
-
Stainless Steel Johnson Filter Wedge Screen 0.8mm Gap 0.6m Length 1.5MPa Pressure RatedUS$ 2.8 - 3MOQ: 1 Unit
-
Wedge Wire Johnson Filter 304 SS 0.3mm Slot for Fine Solids Removal 500mm ODUS$ 2.8 - 3MOQ: 1 Unit
-
Stainless Steel Wedge Filter Johnson Filter for Oil & Gas Solid-Liquid Separation 316LUS$ 2.8 - 3MOQ: 1 Unit
-
304 Stainless Steel Wedge Filter Johnson Filter 0.5mm Slot Width for Water FiltrationUS$ 2.8 - 3MOQ: 1 Unit
-
Johnson Filter Wedge Screen 304 Stainless Steel 1.2mm Slot 10 Inch Diameter Factory DirectUS$ 2.8 - 3MOQ: 1 Unit
-
Johnson Wedge Filter Used in Petrochemical Industry 0.1mm Slot 304 SS Corrosion ResistantUS$ 2.8 - 3MOQ: 1 Unit
-
316L Stainless Steel Johnson Wedge Filter 1.0mm Slot Opening 1000mm Length IndustrialUS$ 2.8 - 3MOQ: 1 Unit
-
Johnson Wedge Filter Stainless Steel for Wastewater Treatment, 0.5mm Slot, 1200mm LongUS$ 2.8 - 3MOQ: 1 Unit
-
316 Stainless Steel Wedge Filter Johnson, 0.25mm Slot, 100mm OD, for Petrochemical FiltrationUS$ 2.8 - 3MOQ: 1 Unit
-
Stainless Steel Johnson Filter Wedge Screen, 1.5mm Slot, 0.6mm Wire, 2.5m Length, IP65 RatedUS$ 2.8 - 3MOQ: 1 Unit
