Stainless Steel Wedge Filter Johnson Filter
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer since 1998 – proudly presents our premium Stainless Steel Wedge Filter (Johnson Filter). With over two decades of specialization in wire mesh and filtration products, we have supplied high-performance wedge wire screens to markets across North America, South America, Europe, Asia, Africa, and Oceania. Our annual export value ranges from US$5 million to US$10 million, demonstrating our capacity and reliability. This wedge filter is designed for demanding filtration applications where durability, precision, and flow efficiency are critical. Whether you need a solution for water treatment, oil & gas, food processing, or mining, our Johnson filter offers consistent performance and long service life.
Product Features:
- V-shaped wire profile – Ensures non-clogging, self-cleaning slot design with maximum open area.
- Continuous wedge wire winding – Provides high mechanical strength and resistance to deformation under pressure.
- Stainless steel construction – Available in 304, 316L, 904L, and other grades for excellent corrosion resistance in harsh environments.
- Customizable slot openings – From 0.05mm to 10mm, tailored to your specific particle retention requirements.
- Rigid support rods – Round, flat, or custom cross-section rods ensure structural integrity even under high differential pressure.
- Versatile end connections – Threaded, flanged, welded, or other configurations to fit existing piping systems.
- Precision manufacturing – Laser-welded and spot-welded joints guarantee consistent slot width and long-term reliability.
Technical Specifications (Typical Range):
| Parameter | Value |
|---|---|
| Material | Stainless Steel (304, 316L, 904L, Duplex, etc.) |
| Slot Opening | 0.05 mm – 10 mm |
| Diameter | 25 mm – 2000 mm |
| Length | Up to 6000 mm (single piece, longer segments available via welding) |
| Wire Profile | V-shaped (wedge wire) |
| Support Rod Pitch | Customizable (typically 25 mm – 100 mm) |
| End Connection | Threaded, flanged, welded, compression, etc. |
| Operating Temperature | Up to 500°C (depending on material and application) |
Key Benefits for Your Business:
- Extended service life – The robust wedge wire structure resists wear, corrosion, and clogging, reducing replacement frequency.
- High flow capacity – V-shaped slots allow maximum open area, enabling efficient liquid/solid separation with minimal pressure drop.
- Low maintenance – Self-cleaning geometry reduces the need for manual cleaning; backwashing is easily performed.
- Customized to your process – Slot opening, diameter, length, material grade, and end connections are all tailored to your specific requirements.
- Consistent quality – Our factory uses advanced laser welding and strict quality control to ensure every filter meets specification.
- Global logistics support – We ship from Tianjin, Qingdao, Shanghai, and Foshan ports, with reliable delivery to North America, Europe, Southeast Asia, the Middle East, Africa, and beyond.
Applications: The Stainless Steel Wedge Filter is widely used in water intake screens, oil well screens, sand control filters, food processing strainers, chemical catalyst recovery, and many other industrial filtration processes. Its versatility makes it a preferred choice for both upstream and downstream operations.
Trust & Experience: With Anping County Boli Hardware Wiremesh Products Factory established in 1998, we have accumulated over 25 years of expertise in manufacturing wire mesh and filtration products. Our annual export value of US$5 million to US$10 million reflects the trust of global customers. We serve markets including North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. Our factory is located in Hengshui, Hebei, China – the well-known wire mesh capital. We are dedicated to providing high-quality filtration solutions with competitive pricing, on-time delivery, and responsive customer service. Every order is backed by our skilled engineering team and rigorous quality inspection. Contact us today to discuss your specific filtration needs – we are ready to deliver a wedge filter that exceeds your expectations.
Frequently Asked Questions (FAQ)
-
Q: What is the difference between a wedge filter and a wire mesh filter?
A: A wedge filter uses continuous V-shaped wedge wire wound around support rods, creating precise slot openings that are non-clogging and self-cleaning. In contrast, woven wire mesh filters have a more random opening pattern and can clog more easily. Wedge filters offer higher strength, better flow, and longer life for demanding applications. -
Q: Can I get a sample before placing a bulk order?
A: Yes, we provide samples for evaluation. The sample cost and shipping will be discussed. For standard sizes, we can ship a sample within 5–7 working days after confirmation. -
Q: What stainless steel grades do you recommend for corrosive environments?
A: For general water treatment, SS304 is suitable. For seawater or chemical processing, SS316L is recommended. For highly acidic or high-chloride environments, we can supply 904L, Duplex, or other super austenitic grades. Please provide your operating conditions for a precise recommendation. -
Q: How do you ensure slot opening accuracy?
A: Our manufacturing process uses precision coil winding and laser welding. Each filter is inspected with feeler gauges and optical measuring tools to ensure the slot tolerance is within ±0.02 mm for fine openings and ±0.1 mm for larger openings. -
Q: What is the maximum length of a single piece wedge filter?
A: Standard single-piece length is up to 6000 mm (6 meters). Longer lengths can be achieved by welding multiple sections together. We can also supply custom lengths according to your drawings. -
Q: Do you provide end connections such as flanges or threads?
A: Yes, we offer a variety of end connections including threaded (NPT, BSP), flanged (ANSI, DIN, JIS), welded stub ends, and compression fittings. Please specify your connection type when ordering. -
Q: What is the typical lead time for custom orders?
A: For standard sizes, 15–20 working days. For custom dimensions or special materials, 20–30 working days depending on complexity. We will confirm the exact lead time after order confirmation. -
Q: How do you pack the wedge filters for export?
A: We pack each filter individually with protective wrapping, then secure them in wooden crates or steel frames to prevent damage during transit. For small orders, we use strong cardboard tubes or cartons.
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