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Help CenterHigh Dust Capacity Filter Cartridge 80% More Surface Area 15m2 Media With Rubber Gasket Sealing
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer with over 25 years of experience (since 1998) in the wire mesh and filtration industry. Our High Dust Capacity Filter Cartridge is engineered to deliver superior performance in demanding dust collection environments. With an 80% larger surface area compared to standard cartridges – achieving 15 m² of media – this cartridge significantly extends service life and reduces maintenance frequency. The integrated rubber gasket sealing ensures a tight, leak-proof fit, preventing dust bypass and maximizing filtration efficiency. Whether you operate in mining, cement, food processing, or general industrial ventilation, this cartridge offers a robust solution for high-dust-load applications.
Key Features & Technical Specifications
- Ultra-High Surface Area: 15 m² of pleated filter media – 80% more than conventional cartridges – allows for higher dust holding capacity and longer intervals between cleaning cycles.
- Rubber Gasket Sealing: Soft, durable rubber gasket on the top and/or bottom ensures a positive seal with the housing, eliminating dust leakage and improving overall system efficiency.
- High Dust Capacity: Designed for heavy dust loads, the deep pleat geometry and media composition (e.g., polyester/cellulose blend) capture fine particles while maintaining low pressure drop.
- Durable Construction: Outer and inner support mesh (optional galvanized or stainless steel) provide structural integrity, preventing collapse under pulse-jet cleaning or high airflow.
- Customizable Dimensions: Available in various outer diameters, inner diameters, and heights to fit most dust collector brands (e.g., Donaldson, Camfil, AAF). Contact us for custom sizes.
- Wide Application Range: Suitable for cement plants, mining operations, woodworking, pharmaceutical, chemical, and food processing dust collection systems.
Typical Performance Parameters
| Parameter | Value |
| Filter Media Area | 15 m² (standard) |
| Surface Area Increase | 80% vs. conventional cartridges |
| Filtration Efficiency | ≥99.5% for 2-5 µm particles (depending on media grade) |
| Initial Pressure Drop | ~150-250 Pa (at rated airflow) |
| Maximum Operating Temperature | 120°C (continuous); higher temperature options available |
| Sealing Gasket Material | Nitrile rubber (standard); silicone or EPDM optional |
| Media Options | Polyester, cellulose/polyester blend, PTFE-coated (upon request) |
Why choose our High Dust Capacity Filter Cartridge? The 15 m² pleated media with 80% more surface area translates directly into longer filter life – up to 2x longer than standard cartridges in many applications. This means fewer filter replacements, reduced downtime, and lower total cost of ownership. The rubber gasket sealing ensures that every cartridge fits perfectly, eliminating the need for additional sealants or clamps, and preventing dust from bypassing the filter media. Additionally, the robust support structure withstands rigorous pulse-jet cleaning, maintaining consistent performance over time.
Trust & Reliability from a World-Class Manufacturer
Anping County Boli Hardware Wiremesh Products Factory has been serving global clients since 1998. With an annual export value of US$5 million – US$10 million and shipments through major ports including Tianjin, Qingdao, Shanghai, and Foshan, we have established a strong presence in North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and beyond. Our factory is equipped with advanced pleating and winding machines, allowing us to produce filter cartridges with consistent quality and tight tolerances. We are committed to providing customizable solutions – from media selection to size modifications – to meet your specific dust collection requirements.
Contact us today to request a quote or sample. Let our high dust capacity filter cartridges help you optimize your dust collection system, reduce maintenance costs, and improve air quality. Our engineering team is ready to assist with technical specifications and custom designs.
Frequently Asked Questions
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Q: What is the expected lifespan of this filter cartridge compared to standard ones?
A: Thanks to the 80% larger surface area and high dust capacity, the cartridge typically lasts 1.5 to 2 times longer than conventional cartridges under similar dust load conditions. Actual lifespan depends on application parameters such as dust concentration and cleaning frequency. -
Q: Can I use this cartridge in my existing dust collector housing?
A: Yes, we offer customizable outer diameters, inner diameters, and heights. Please provide your current cartridge dimensions or housing specifications, and we will produce a matching cartridge with the rubber gasket sealing. -
Q: What types of media are available for this cartridge?
A: Standard media is a polyester/cellulose blend. We also offer 100% polyester, PTFE-laminated, or antistatic media upon request. Each media type has different filtration efficiency and temperature resistance. -
Q: Is the rubber gasket replaceable?
A: The rubber gasket is bonded to the cartridge end cap during manufacturing. For most applications, the gasket lasts the entire life of the cartridge. Custom orders with replaceable gaskets are possible but require consultation. -
Q: What is the maximum temperature the cartridge can withstand?
A: Standard continuous operating temperature is 120°C (248°F). For higher temperature environments (up to 200°C), we can use PTFE-coated media and silicone gaskets. Please specify your temperature requirements. -
Q: Do you provide samples before bulk order?
A: Yes, we offer sample cartridges for evaluation. Sample cost is negotiable, and shipping is typically via express. Contact our sales team for details. -
Q: How does the 80% more surface area affect pressure drop?
A: The larger surface area actually reduces face velocity, resulting in a lower initial pressure drop compared to a standard cartridge with the same airflow. This can help reduce energy consumption of the fan. -
Q: What certifications do your cartridges have?
A: Our manufacturing process follows strict quality control standards. Specific certifications such as ISO or CE can be provided upon request if required by your market. Please inquire for details.
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