Self-Cleaning Dust Filter Cartridge With Pulse Jet, 220V Solenoid Valve, 100% Polyester Media for Cement Plant
Product Spotlights
As a leading manufacturer from Anping County Boli Hardware Wiremesh Products Factory (established in 1998), we are proud to introduce our Self-Cleaning Dust Filter Cartridge with Pulse Jet, designed specifically for the demanding environments of cement plants. This cartridge combines a 220V solenoid valve and 100% polyester filtration media to deliver exceptional dust collection efficiency, reduced maintenance downtime, and long-term operational reliability. Our decades of experience in wire mesh and filtration products ensure that every component meets the highest standards of performance and durability.
The core innovation of this filter cartridge lies in its pulse jet cleaning system, which automatically dislodges accumulated dust from the media surface using short bursts of compressed air. This self-cleaning mechanism maintains consistent airflow and pressure drop, eliminating the need for manual cleaning and extending the service life of the cartridge. The integrated 220V solenoid valve provides precise control over the cleaning cycle, making it compatible with standard industrial power supplies and PLC control systems.
Our 100% polyester media is carefully selected for its excellent filtration efficiency, thermal stability, and resistance to moisture and chemicals. It can handle fine dust particles typical in cement production, such as raw meal, clinker, and coal dust, with a filtration efficiency of over 99.9% (based on independent lab tests). The media is also available in various finishes (e.g., anti-static, oleophobic) to suit specific application requirements.
Key Features & Technical Specifications
- Self-Cleaning Pulse Jet System: Automatic cleaning cycle with adjustable interval and duration, reduces manual intervention.
- 220V Solenoid Valve: Standard industrial voltage, easy to integrate with existing electrical systems.
- 100% Polyester Filtration Media: High dust holding capacity, low pressure drop, and excellent chemical resistance.
- Robust Construction: Galvanized steel or stainless steel end caps, heavy-duty gaskets, and durable outer cage.
- Wide Application Range: Suitable for baghouse dust collectors, cartridge collectors, and silo vents in cement plants, power plants, and mining industries.
- Customizable Dimensions: Available in standard sizes (e.g., 325×660mm, 350×660mm) and custom lengths/ diameters to fit existing housings.
- Temperature Tolerance: Continuous operation up to 135°C (275°F), with optional high-temperature media up to 250°C (482°F).
| Parameter | Value |
|---|---|
| Filtration Area (per cartridge) | 22.5 m² (standard 350×660mm) |
| Operating Temperature | ≤135°C (standard), ≤250°C (optional) |
| Filtration Efficiency | ≥99.9% (for 0.3–10 μm particles) |
| Air-to-Cloth Ratio | 1.0–1.5 m/min (depending on dust load) |
| Compressed Air Pressure | 0.5–0.8 MPa |
| Solenoid Valve Voltage | 220V AC, 50/60 Hz |
| Cage Material | Galvanized steel / Stainless steel (optional) |
| End Cap Style | Open end with gasket, or closed end with threaded center hole |
Benefits for Your Cement Plant
- Reduced Energy Consumption: The self-cleaning feature maintains low pressure drop, saving fan energy by up to 30% compared to non-cleaning filters.
- Lower Maintenance Costs: Automatic cleaning reduces the frequency of manual shutdowns and filter replacements, lowering labor and material expenses.
- Improved Environmental Compliance: High filtration efficiency helps meet stringent emission standards for particulate matter (e.g., PM10, PM2.5).
- Extended Equipment Life: The robust polyester media resists abrasion and chemical attack, ensuring long service life even in harsh cement plant conditions.
- Easy Installation & Retrofitting: Standard dimensions allow direct replacement of existing cartridges; custom sizes are available for OEM applications.
Our factory has been dedicated to producing high-quality filtration products since 1998. With an annual export value of US$5 million – US$10 million, we ship to major ports including Tianjin, Qingdao, Shanghai, and Foshan, serving customers across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Our professional team provides comprehensive technical support, from product selection to after-sales service. We are confident that our Self-Cleaning Dust Filter Cartridge will bring you reliable performance and cost savings.
Contact us today for a quote or sample testing. We are ready to customize the cartridge to meet your specific dust collection requirements!
Frequently Asked Questions (FAQ)
-
What is the typical lifespan of this filter cartridge?
Under normal operating conditions in a cement plant (dust concentration 10–50 g/m³), the cartridge can last 1–3 years, depending on the dust characteristics and cleaning frequency. The self-cleaning pulse jet system significantly extends life compared to non-cleaning filters. -
Can this cartridge be used in high-temperature applications?
Yes, the standard polyester media is rated for continuous operation up to 135°C. For temperatures up to 250°C, we offer an optional high-temperature media (e.g., Nomex or PTFE-coated). Please specify your temperature requirements when ordering. -
Is the solenoid valve replaceable or repairable?
Yes, the 220V solenoid valve is a standard component that can be easily replaced without removing the entire cartridge. We also supply spare valves and coils. -
Do you offer custom sizes for non-standard housings?
Absolutely. We can manufacture cartridges in custom lengths (up to 2000mm), diameters (from 125mm to 450mm), and with different end cap configurations (open, closed, gasket, etc.). Please provide your housing dimensions for a quote. -
Is the polyester media water-resistant or oil-resistant?
The standard 100% polyester media has inherent moisture resistance, but for applications with high humidity or oil mist, we recommend an oleophobic/water-repellent treatment (e.g., PTFE coating) which is available as an option. -
How often does the pulse jet cleaning cycle need to be activated?
The cleaning interval is adjustable based on the pressure drop across the filter. Typically, it is set to pulse every 10–30 seconds, with a pulse duration of 50–100 milliseconds. Our factory can pre-program the PLC controller or provide a manual timer for simple setups. -
What are the packaging and shipping methods?
Each cartridge is individually wrapped in plastic and packed in a sturdy corrugated box or wooden crate, depending on quantity. We ship via sea freight from Tianjin, Qingdao, Shanghai, or Foshan ports, with an estimated delivery time of 15–30 days depending on destination. -
Do you provide a warranty?
Yes, we offer a 12-month warranty against manufacturing defects. For large-volume orders, extended warranty options are negotiable. Our after-sales team is available for technical support worldwide.
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