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Help CenterIndustrial Furnace Insulation Flame-Retardant Mat, 1200°C Custom Size for Oven Lining
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As a leading manufacturer with over two decades of expertise, Anping County Boli Hardware Wiremesh Products Factory proudly presents our Industrial Furnace Insulation Flame-Retardant Mat, designed to withstand extreme temperatures up to 1200°C. This high-performance mat is engineered for superior thermal insulation in oven linings, kilns, and industrial furnaces, offering customizable dimensions to meet specific application requirements. Our product combines advanced ceramic fiber technology with rigorous quality control, ensuring reliable performance and energy savings for your operations.
The mat is made from high-purity alumina-silica ceramic fibers, which provide exceptional resistance to thermal shock and chemical attack. Its flame-retardant nature meets stringent safety standards, making it an ideal choice for continuous use in high-temperature environments. With a low thermal conductivity and excellent heat storage capacity, this insulation mat helps reduce heat loss, improve energy efficiency, and protect surrounding equipment.
Below are the key technical specifications and standard parameters:
| Parameter | Value |
|---|---|
| Maximum Working Temperature | 1200°C (2192°F) |
| Density Range | 96 – 128 kg/m³ (6 – 8 lb/ft³) |
| Thickness Options | 10mm, 20mm, 25mm, 30mm, 40mm, 50mm (custom) |
| Thermal Conductivity (at 800°C avg) | ≤ 0.16 W/(m·K) |
| Linear Shrinkage (1200°C, 24h) | ≤ 3% |
| Tensile Strength (longitudinal) | ≥ 0.03 MPa |
Key Features and Benefits:
- High Temperature Resistance: Withstands continuous exposure up to 1200°C, suitable for most industrial furnace and oven applications.
- Excellent Flame Retardancy: Inherently non-combustible, classified as A1 fire-resistant material, ensuring safety in high-risk environments.
- Low Thermal Conductivity: Reduces heat transfer effectively, leading to significant energy savings and improved process efficiency.
- Customizable Sizes: Available in custom dimensions (length, width, thickness) to fit your specific oven or furnace lining requirements.
- Lightweight and Flexible: Easy to cut, handle, and install, reducing labor time and costs.
- Chemical Stability: Resistant to most chemicals except hydrofluoric acid and strong alkalis, extending service life.
- Sound Absorption: Provides additional noise reduction benefits in industrial environments.
- Eco-Friendly: Made from natural raw materials, free from asbestos, and safe for operators.
Our insulation mat is manufactured using advanced needling technology, which gives it high tensile strength and uniform fiber distribution. This ensures consistent performance across the entire mat surface, even under mechanical stress. The mat can be used as a backup insulation layer behind refractory bricks, or as a standalone lining in moderate-temperature ovens and kilns.
Typical applications include:
- Industrial Furnace Linings
- Heat Treatment Ovens
- Ceramic Kilns
- Boiler Insulation
- Glass Manufacturing Equipment
- Petrochemical Heaters
- Chimney Linings
With an annual export value exceeding US$5 million and shipping from major ports including Tianjin, Qingdao, Shanghai, and Foshan, we serve customers across North America, South America, Europe, Asia, Africa, and Oceania. Our factory, established in 1998, has accumulated decades of experience in wire mesh and refractory products, ensuring consistent quality and reliable supply.
We understand that every industrial application has unique requirements. That’s why we offer free sample testing, technical support, and customized solutions. Our team of engineers can help you select the optimal density and thickness for your specific temperature and insulation needs. Whether you need a standard 25mm thick mat or a custom shape, we are ready to deliver.
Contact us today for a quotation or to discuss your project. As a trusted manufacturer with a global footprint, we are committed to providing cost-effective, high-performance insulation solutions that enhance your productivity and reduce operating costs.
Frequently Asked Questions (FAQ)
Q1: What is the maximum continuous operating temperature of this mat?
A: The mat can be used continuously at temperatures up to 1200°C. For short-term peaks, it can withstand slightly higher temperatures, but prolonged exposure above 1200°C may cause degradation.
Q2: Can I get the mat cut to a specific size?
A: Yes, we offer custom sizes. You can specify the length, width, and thickness when ordering. Custom dimensions are available upon request with no minimum quantity for certain sizes.
Q3: Is this product asbestos-free?
A: Absolutely. Our insulation mat is made from high-purity ceramic fibers, completely free of asbestos and other hazardous materials, making it safe for handling and installation.
Q4: How do I install the mat in an oven lining?
A: The mat can be cut with a knife or scissors. It is typically fixed using stainless steel anchors or ceramic studs. For best results, we recommend using a layer of ceramic fiber blanket on the hot face. Detailed installation instructions are provided with each order.
Q5: What density options are available?
A: Standard densities are 96 kg/m³, 128 kg/m³, and other densities can be customized. Higher density provides better strength and lower thermal conductivity, while lower density offers lighter weight and lower cost.
Q6: Does the mat have any certifications?
A: Our products are manufactured in compliance with international quality standards. We can provide material test reports and fire resistance test data upon request. Specific certifications (e.g., EU or US standards) can be arranged if required for your market.
Q7: What is the typical lead time for custom orders?
A: Lead time depends on quantity and complexity. Standard sizes are usually shipped within 7-10 working days. Custom orders may take 15-20 working days. We offer express shipping options for urgent projects.
Q8: Can I get a free sample before purchasing?
A: Yes, we provide free samples (A4 size or similar) for evaluation. You only need to cover the shipping cost. Contact our sales team to request a sample.
With a strong track record of supplying insulation materials to diverse industries worldwide, Anping County Boli Hardware Wiremesh Products Factory is your reliable partner for high-temperature insulation solutions. Our experienced team, modern production facilities, and commitment to quality ensure that you receive products that meet your exact specifications. Choose our Industrial Furnace Insulation Flame-Retardant Mat to optimize your thermal management and reduce energy costs.
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