Kunshan Epe Foam Pipes, Wujiang Epe Foam Rods, Zhangjiagang Epe Foam Corner and Edge Protectors
Manufacturer of Kunshan EPE foam tubes, Wujiang EPE foam rods, and Zhangjiagang EPE foam corner and edge protectors
Contact number: 18913177980, Li Yang. Our factory is a professional manufacturer of EPE foam, EPE profiles, sheets, rolls, tubes, rods, and EPE
laminated bags. Our company, Suzhou Shuoyuan Packaging Materials Co., Ltd., is developing in the direction of "continuous improvement, continuous innovation, and continuous enrichment" and entering the global sales network. We
repay customers with high-quality products and considerate services. We are committed to producing personalized products and providing professional services. Our company's products are suitable for use in industries such as home appliances, electronics, computers, electromechanics,
ceramics, instruments, furniture, audio equipment, sanitary ware, and handicrafts. They are characterized by environmental protection, shock resistance, anti-static properties, and low economic cost. Since our establishment
to date, adhering to the spirit of "exploration, integrity, pragmatism, and progress", we have gone all out to actively explore the market and sincerely serve all sectors of society. We look forward to sincere cooperation with you
and growing together with you.
EPE foam is a new type of environmentally friendly packaging material. It is composed of countless independent bubbles generated by physical foaming of low-density polyethylene resin. It overcomes the
shortcomings of ordinary foaming glue, such as fragility, deformation, and poor recovery. It has many advantages such as water and moisture resistance, shock absorption, sound insulation, heat preservation, good plasticity, strong toughness, recyclability, environmental protection,
and strong impact resistance, and also has good chemical resistance. It is an ideal substitute for traditional packaging materials.
EPE Pearl Cotton, Pearl Cotton Laminated Bags, Pearl Cotton Sheets, Pearl Cotton Boards, Rolls, Pearl Cotton Rods, Tubes, U-shaped Profiles, L-shaped Profiles, EPE Special Profiles
Pearl cotton is widely used in car seats, pillows, electronic appliances, instruments, computers, audio equipment, medical devices, industrial control chassis, hardware lighting, handicrafts
, glass, ceramics, household appliances, spraying, furniture, high-grade fragile gift packaging such as wine and resin, hardware products, toys, fruits, inner packaging of leather shoes, daily
necessities and other products, as well as express delivery packaging. After adding color antistatic agents and flame retardants, its excellent performance is more prominent. It not only has an exquisite appearance, but also effectively
prevents static electricity and combustion
The bonded products of EPE and various fabrics are good interior decoration materials for various vehicles and living rooms. The composite products of EPE pearl cotton and aluminum foil or aluminized film have excellent ability to reflect
infrared and ultraviolet rays, and are necessary supplies for some chemical equipment cold storage, camping equipment and car sunshades. Its tubes are widely used in industries such as air conditioners, baby carriages, children's toys,
furniture, plumbing and ventilation.
Pearl Cotton: Ordinary Pearl Cotton, Wax-free Pearl Cotton, Extra-flat Pearl Cotton, Densified Pearl Cotton, Densified and Hardened Pearl Cotton, Antistatic Pearl Cotton, PO Laminated Pearl Cotton, PE
Laminated Pearl Cotton, Aluminum Foil Laminated Pearl Cotton, Color-coated Film Laminated Pearl Cotton, Pearl Cotton, PS Board (Pearl Board), KT Board (Advertising Board) Fireproof Pearl Cotton, Pearl Cotton Bridged
EPE special-shaped materials: Tubular, rod-shaped, L-shaped, U-shaped and various special-shaped materials, EPE components. EPE can also be processed into EPE bags of various sizes after lamination.
.
EPE is widely used in the packaging of a variety of products, including electronic appliances, instruments, computers, audio systems, medical devices, industrial control chassis, lighting, handicrafts, glass, ceramics, household appliances, spray-painted items, furniture, wine and gift packaging, hardware products, toys, fruits, inner packaging for leather shoes, and daily necessities. After adding antistatic agents and flame retardants, its outstanding performance becomes even more evident. EPE is also extensively used as the elastic lining for handbags and suitcases, sound and heat insulation materials in industrial production, agricultural insulation materials, floating devices for aquaculture, protective pads for sports equipment, life-saving equipment for water operations, floor decoration and padding in homes and hotels, etc. Its pipes are widely used in industries such as air conditioners, baby carriages, children's toys, and furniture. The bonded products of EPE and various fabrics are excellent interior decoration materials for vehicles and living rooms. The composite products of EPE and aluminum foil or aluminized film have excellent anti-infrared and ultraviolet capabilities, and are substitutes for some chemical equipment cold storage, camping equipment, and car sunshades.
EPE bags, also known as EPE bags, are fully called EPE pearl cotton laminated bags. Since pure EPE material is very likely to break, it is necessary to...
Add an additional layer of PE film to enhance the tensile and tear resistance.
Materials: High-quality pearl cotton, PE film.
Pearl cotton bags
Equipment: Film laminating machine, edge folding machine, bag making machine.
Process: First, select high-quality pearl cotton (EPE) and use a film laminating machine to thermocompress the PE film onto the surface of the pearl cotton. Then, fold the material in half using an edge folding machine. Next, use an automatic
bag making machine or a semi-automatic bag making machine to produce pearl cotton bags.
Applications: Pearl cotton bags are widely used in: packaging of electronic products, transportation, postal and express delivery, packaging of precision instruments, packaging of LCD electronics, packaging of CD discs, etc.
.
The pearl cotton foaming machine is mainly used for producing EPE sheets. After melting polyethylene resin, mix it with butane gas, talcum powder, anti-shrinkage agent and other agents, and then extrude the mixture through an extruder.
The mixture foams at the die head and die lip, and then passes through a sizing ring to fix the sheet size. Finally, the product is wound up by a take-up roller.
Features: 1. Screw: It is made of 38CrMnALA nitrided steel. Through heat treatment (quenching and tempering), nitriding treatment and surface chrome plating, the screw has the characteristics of high strength and high surface hardness, thus extending its service life. The screw diameter is φ105mm, the length is 4740mm (two-stage), and the length-to-diameter ratio is as high as L/D = 45, which improves the plasticizing ability and quality of the screw.
2. Barrel: It is made of 38CrMnALA nitrided steel. After heat treatment (quenching and tempering + nitriding), it can prevent long-term wear. The barrel is connected to the feed section and the die head device by
Flange connection.
3. Feeding section: Both ends of the feeding section are connected to the barrel and the reduction gearbox respectively. Raw materials are fed into the extruder through this part. Users should keep the cooling water in this part circulating continuously to
prevent the temperature from rising, which may cause the raw materials to become sticky, clump together, and block the feeding port.
4. Main motor of the extruder: The main motor is an adjustable-speed DC motor, model z4 - 2000 - 31, with a main power of 55kw. It is cooled by air (equipped with a fan). The main motor is connected to the main screw through the reduction gearbox.
5. Butane input and butane pump: The butane pump is a high-pressure metering pump. This pump injects liquefied butane into the barrel at a high pressure of 10 - 15Mpa (100 - 150kg/cm2). Butane is mixed with the melted LDPE at the entrance of the barrel. A one-way valve is installed at the butane entrance of the barrel to ensure that the melted LDPE will not flow backwards when the barrel pressure is greater than the butane pressure, thus ensuring production safety.
6. Anti-shrinkage agent input and anti-shrinkage agent pump: The anti-shrinkage agent pump heats the anti-shrinkage agent and sends it into the barrel at a pressure of 10 - 15Mpa (100 - 150mm/cm2). The melted anti-shrinkage agent is mixed with LDPE at the anti-shrinkage agent feeding part. A one-way valve is installed at the feeding position to prevent the melted LDPE from flowing backwards when the barrel pressure is higher than the anti-shrinkage agent pressure, ensuring production safety.
7. Die head part: The melted raw materials are extruded from this part. The raw materials start to foam as soon as they pass through the die lip. The thickness of the EPE pearl cotton sheet depends on the die lip and the traction speed
。
8. Shaping drum: The width of the EPE pearl cotton sheet is determined by this part. Therefore, both cooling water and cooling air should be provided in this part.
9. Traction roller: The sheet extended from the shaping drum enters this part for traction. At this time, the traction speed should be kept uniform to ensure the quality of the sheet. The diameter of the traction roller is φ480
~1550mm, and it is equipped with a variable-speed motor to adjust the traction speed.
10. Indexing take-up roller: This part is equipped with a meter counter that can set the length of the sheet. When the winding length of the roller reaches the set requirement, it can rotate 180° and the second roller starts to wind the
sheet
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