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OEM Liquid Detergent Pour Spout Injection: Mold Protection, Robotic Arm Collection
Product Spotlights
Advanced mold protection sensors prevent press damage, robotic arm collection interface ensures automated high-speed production, customizable cavity count and cooling design boost efficiency. Backed by TS16969 certified quality and 51-100 skilled staff in a 1000-3000sqm factory. Reliable OEM partner for liquid detergent pour spout molds.
Negotiable
MOQ: 5000 Pieces (Price negotiable depending on order volume and customization)
Key Specifications
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Mold Material:
High-grade tool steel (e.g., SKD61, 1.2344)
Cavity Count:
1-8 cavities (customizable)
Gate Type:
Submarine gate or pin point gate
Payment & Shipping
Payment Methods:
Port of Shipment:
Jiangsu，changzhou
Delivery Detail:
30 days
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Mold Material
High-grade tool steel (e.g., SKD61, 1.2344)
Cavity Count
1-8 cavities (customizable)
Gate Type
Submarine gate or pin point gate
Cooling System
Conformal or standard cooling channels
Mold Lifespan
500,000 – 1,000,000 shots (with maintenance)
Applied Machine Tonnage
80 – 200 tons (customizable)
Mold Protection Feature
Integrated pressure/position sensors
Robotic Arm Interface
Standard mounting plate for EROWA or custom
Certification
TS16969 (IATF 16949 equivalent)
Application
Liquid detergent bottle pour spout cap
Changzhou Hongxinyutai Precision Mold Co., Ltd. proudly presents our OEM Liquid Detergent Pour Spout Injection Mold, specifically engineered for mold protection and robotic arm collection. Since our establishment in 2017, we have been dedicated to delivering high-precision molds that enhance production efficiency and reduce downtime. This mold integrates advanced sensor-based protection to prevent damage during ejection and is designed to seamlessly interface with modern robotic arms for automated part removal, ensuring consistent cycle times and minimal waste.
Key Product Features and Specifications
- Mold Protection System: Built-in pressure and position sensors detect anomalies (e.g., stuck parts, incomplete filling) and automatically stop the press to avoid mold damage.
- Robotic Arm Collection Ready: Standardized mounting plates and ejector pins are positioned to allow reliable grip by robotic end-of-arm tooling (EOAT). Customizable pick-up points available.
- High-Precision Manufacturing: Machined on 5-axis CNC and EDM equipment, ensuring tight tolerances (±0.005mm) for perfect pour spout sealing.
- Durable Material Selection: Core and cavity made from premium tool steel (SKD61/1.2344) with nitriding or PVD coating option for extended life.
- Optimized Cooling Design: Conformal cooling channels minimize cycle time by 15-25% compared to traditional straight-line cooling.
- Customizable Cavity Count: Available from 1 to 8 cavities per mold, tailored to your production volume and machine tonnage.
- TS16969 Certified Quality System: Our production process follows strict automotive-grade quality standards (IATF 16949 equivalent), ensuring consistent output.
| Parameter | Value / Options |
| Mold Weight | 200 – 1200 kg (depending on cavities) |
| Ejector Stroke | 30 – 80 mm |
| Max Injection Pressure | 1800 bar |
| Mold Temperature Range | 40°C – 120°C |
| Robotic Arm Mounting | Compatible with Fanuc, ABB, Kuka, Yaskawa (custom) |
| Mold Protection Sensor Type | Inductive proximity or strain gauge (optional) |
Benefits to Your Production
- Reduced Downtime: Mold protection sensors prevent costly repairs by stopping the machine when a fault is detected, reducing unplanned maintenance.
- Higher Output: Robotic arm integration eliminates manual part handling, allows 24/7 operation, and reduces cycle time by 3-5 seconds per shot.
- Consistent Quality: Precision machining and robust cooling ensure uniform filling and cooling, minimizing warpage and flash on the pour spout.
- Lower Total Cost of Ownership: Durable mold steel and easy maintenance design extend mold life beyond 500,000 cycles, providing excellent ROI.
- Flexible Customization: We offer design modifications (gate type, ejector layout, texture) to match your specific pour spout geometry and material (PP, HDPE, or others).
Our Commitment to Quality
Located in Changzhou, Jiangsu, China, our factory spans 1,000–3,000 square meters with a dedicated team of 51–100 experienced employees. Since 2017, we have served customers across North America, South America, Europe, Asia, Africa, and Oceania, delivering molds that meet TS16969 certification requirements. Our robust quality control system includes 100% inspection of critical dimensions, hardness testing, and trial runs before shipment. Shipments are available via Jiangsu, Shanghai, or Shenzhen ports.
We understand that your production line depends on reliable tooling. That is why every mold undergoes rigorous testing with your specified material and robotic arm to ensure plug-and-play performance. With our advanced design capability, we can also provide mold flow analysis reports to predict and optimize filling behavior.
Contact us today to discuss your liquid detergent pour spout injection mold requirements. Whether you need a single-cavity prototype or a multi-cavity high-volume production mold, we are ready to deliver a solution that protects your investment and boosts your efficiency.
Frequently Asked Questions (FAQ)
-
Q: What materials can this mold process for the pour spout?
A: Our mold is typically designed for PP, HDPE, or LDPE, but we can customize the steel and cooling to handle ABS, TPE, or other engineering plastics upon request. -
Q: Does the mold protection system work with all injection molding machines?
A: The sensors are compatible with most machines equipped with a central controller interface (0-10V or 24V IO). We can also provide a standalone protection module if needed. -
Q: Can the mold be adapted for a different robotic arm model?
A: Yes, we customize the mounting plate, ejector pin layout, and gripper interface to match your specific robot brand and model (Fanuc, ABB, Kuka, etc.). -
Q: What is the typical lead time for this mold?
A: Delivery time ranges from 30 to 60 days depending on complexity and cavity count. Rush orders may be accommodated with a surcharge. -
Q: Do you provide warranty and after-sales support?
A: We offer a 12-month warranty on workmanship and materials, plus lifetime technical support. Spare parts (hot runners, sensors, etc.) are available. -
Q: Is the mold ready for immediate production upon delivery?
A: We conduct a trial run at our facility with your specified material and robot to validate performance. A trial report and sample parts will be shipped with the mold. -
Q: Can you manufacture molds for other liquid dispensing caps (e.g., pump or spray heads)?
A: Absolutely. Our design team can create molds for various closure types. Please share your product drawings for a customized solution. -
Q: What is the minimum order quantity?
A: MOQ is 1 set for standard designs, but we can also produce multiple sets at a discounted unit price for volume orders.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
1,000-3,000 square meters
Total Employees
51 - 100 People
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