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Product Description
The non-fired brick machine (also known as a cement brick machine or block molding machine) is an eco-friendly molding unit that produces construction bricks or blocks from solid waste, sand/gravel, and cement at ambient temperatures-eliminating the need for high-temperature kiln firing. It serves as a substitute for traditional clay red bricks and is a type of equipment for solid waste resource utilization strongly promoted by the state.
Working Principle
Utilizes a composite molding process combining high-frequency vibration and bidirectional hydraulic pressure:
Vibration: High-frequency vibration from the table tightly arranges material particles and expels trapped air;
Hydraulics: The main cylinder applies 15-40 MPa of molding pressure to compact the brick bodies;
Demolding: Bricks are demolded immediately after forming; natural curing via water spraying for 7-15 days achieves final product strength. The entire process requires no kiln firing and produces no smoke or dust pollution.
Consists
The production line comprises five major modules: batching, mixing, molding, transfer, and palletizing:
Automatic Batching Machine: Computer-controlled metering of fly ash, stone powder, cement, and sand/gravel for precise mix ratios;
Forced Mixer: Ensures uniform mixing of dry and wet materials;
Belt Conveyor: Transports the mixed material to the molding machine's hopper;
Main Unit (Non-fired Brick Molding Machine): The core equipment, integrating material feeding, vibration, compression, and demolding;
Pallet Elevator / Transfer Cart System: Automatically transports brick pallets;
Palletizer (High-end Configuration): Automatically stacks finished bricks, eliminating manual handling;
PLC Control Cabinet: Enables intelligent system coordination, automatic fault alarms, and adjustable parameters.
Usable Raw Materials (Core Advantage in Solid Waste Resource Utilization)
Compatible with a wide range of industrial waste residues and construction debris:
Fly ash, furnace slag, steel slag, coal gangue, tailings sand, stone powder, crushed construction waste, river sand, crushed stone, and ceramsite. Molding is achieved by adding a small amount of cement (5%-10%), significantly reducing raw material costs, consuming solid waste, and preserving arable land.
Multi-Product Capability: Produce various brick types by simply changing molds
Wall materials: Standard solid bricks, perforated bricks, hollow blocks, and thermal-insulating ceramsite bricks;
Municipal paving: Permeable pavers, interlocking pavers, grass pavers, and slope-protection interlocking bricks;
Roadside infrastructure: Kerbstones, edging stones, hydraulic slope protection blocks, and cable trench covers.
| External dimensions: | 3150*2090*3000mm |
| Rated pressure | 21 MPa |
| Vibration frequency | 2800-4500 times/minute |
| Plate size | 1150*900mm |
| Molding cycle | 12-25 seconds |
| Power | 55 kW |
Our Advantages
Energy-efficient and eco-friendly: No brick kilns required; zero exhaust emissions; utilizes industrial solid waste; compliant with environmental regulations;
Superior strength: Finished products offer compressive strength of 15-30 MPa-far exceeding the MU10 standard for traditional red bricks-making them suitable for load-bearing walls;
Rapid production startup: Production can begin once a simple facility is erected; bricks undergo natural curing, allowing for same-day molding and shipment within one week;
High automation: High-spec models require only 3-6 operators, resulting in low labor costs;
High versatility: A single machine can switch between over a dozen brick types by changing molds, catering to construction, municipal, and hydraulic engineering applications;
Compliance and support: Serves as a substitute for clay bricks; qualifies for solid waste utilization subsidies in many regions; ensures stable market demand.
Basic Production Process Flow
Automatic raw material proportioning → Forced mixing → Belt conveyor material feeding → Integrated vibration and hydraulic molding → Automatic demolding and brick discharge → Transfer to curing area via master-slave cart system → Water-spray curing (7-15 days) → Finished product packaging and dispatch
Application
Small-scale building material plants in towns and villages; construction waste disposal and recycling facilities;
Dedicated processing plants for municipal permeable bricks and slope protection bricks;
Fly ash brick production workshops supporting power plants and steel mills;
Building material production lines supporting "Sponge City" projects, highways, and water conservancy slope protection works.
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