OEM Thick-Wall PMMA Cosmetic Jar Injection Mold: 1*4 Cavities, S136 Steel, Robotic Arm Ready
Product Spotlights
Changzhou Hongxinyutai Precision Mold Co., Ltd. proudly presents our OEM Thick-Wall PMMA Cosmetic Jar Injection Mold — a precision-engineered tooling solution designed for high-volume production of thick-walled PMMA jars. With 1×4 cavities, premium S136 stainless steel construction, and full robotic arm readiness, this mold delivers consistent quality, extended tool life, and seamless automation integration. Backed by our ISO/TS16969-certified facility and over 7 years of mold manufacturing expertise, we ensure your cosmetic packaging meets the highest standards of clarity, durability, and surface finish.
Key Features & Technical Specifications
- 1×4 Cavity Layout: Optimized for balanced filling, reduced cycle time, and consistent part quality across all cavities.
- S136 Mold Steel: High-grade stainless steel with excellent corrosion resistance, wear resistance, and polishability — ideal for transparent PMMA products.
- Thick-Wall Design Support: Engineered to handle thick-walled (≥3mm) PMMA parts, minimizing sink marks and internal stress.
- Robotic Arm Ready: Standardized ejector plate layout, gripper grooves, and mounting holes for quick integration with 3-axis or 6-axis robots.
- Hot Runner / Cold Runner Options: Customizable runner system to suit your production requirements (hot runner for high-speed, cold runner for cost efficiency).
- Precision Cooling System: Conformal cooling channels ensure uniform mold temperature, reducing cycle time by up to 20%.
- Surface Finish: SPI A1 / Mirror polish achievable on cavity, delivering high-gloss PMMA jars without secondary polishing.
- TS16969 Quality Management: Each mold undergoes rigorous inspection (CMM, hardness test, trial injection) before shipment.
| Parameter | Specification |
| Mold Base | Standard LKM / DME (customizable) |
| Cavity / Core Steel | S136 (HRC 48-52) |
| Number of Cavities | 1×4 |
| Product Material | PMMA (Acrylic) |
| Wall Thickness Capacity | 2 – 8 mm |
| Cycle Time Estimate | 15 – 25 seconds (depending on part design) |
| Robotic Interface | Standard gripper grooves + mounting pattern |
| Mold Life Expectancy | 500,000 – 1,000,000 shots (with proper maintenance) |
Customer Benefits
- High Clarity & Aesthetics: Mirror-finished S136 cavities produce PMMA jars with exceptional transparency, free from flow marks or bubbles.
- Reduced Downtime: S136’s corrosion resistance prevents rusting when processing hygroscopic PMMA, extending maintenance intervals.
- Automation Ready: Pre-designed robotic interface allows immediate integration with your existing injection molding cell, reducing labor costs.
- Cost-Effective Production: 1×4 cavity layout doubles output compared to single-cavity molds, lowering per-part cost for medium-to-high volumes.
- Consistent Quality: Balanced runner system and precise cooling deliver uniform part dimensions and minimal warpage.
- Customization Flexibility: Options for different gate types, ejection method, and surface texture (matte, gloss, or frosted) are available.
Why Choose Changzhou Hongxinyutai?
Established in 2017, our factory spans 1,000–3,000 square meters with a dedicated team of 51–100 skilled professionals. We have successfully exported molds to North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Our TS16969-certified quality system ensures every mold is manufactured to the exacting standards of the automotive and packaging industries. With 30+ mold trial runs before shipment and full dimensional reports provided, you receive a turnkey solution ready for production. We also offer 24/7 after-sales technical support and spare parts availability for the lifetime of the mold.
Choosing our OEM Thick-Wall PMMA Cosmetic Jar Injection Mold means partnering with a manufacturer that understands the unique challenges of thick-wall PMMA molding — from material shrinkage to optical clarity. Contact us today to discuss your jar dimensions, production volume, and automation setup. We will provide a competitive quote and free DFM (Design for Manufacturing) analysis to optimize your part design before tooling begins.
Frequently Asked Questions (FAQ)
-
Q: What is the typical lead time for this mold?
A: Standard lead time is 25–35 working days from design approval, including trial shots and final inspection. Rush orders can be arranged upon request. -
Q: Can the mold be adapted for other materials like PP or PETG?
A: While optimized for PMMA, the mold can be reworked for other materials with minor modifications (e.g., gate size and cooling layout). Please discuss your material with our engineers. -
Q: Does the mold include a hot runner system?
A: The mold is designed to accommodate either hot runner or cold runner. The standard configuration is cold runner. Hot runner upgrade is available at additional cost. -
Q: How do you ensure the mold works with my robotic arm?
A: We provide a standard robotic interface drawing (gripper groove dimensions, mounting hole pattern) that suits most brands (ABB, Fanuc, Kuka, etc.). Custom patterns are possible with your robot specification. -
Q: What is the maximum jar diameter this mold can produce?
A: The mold can produce jars up to 80mm in diameter and 120mm in height, depending on the specific cavity design. We recommend sending your 3D model for feasibility check. -
Q: Is the S136 steel heat-treated? What hardness?
A: Yes, S136 is vacuum heat-treated to HRC 48–52 for optimal wear resistance and toughness. A nitriding treatment is optional for even higher surface hardness. -
Q: Do you provide samples before mass production?
A: Yes, after tooling completion we perform trial injection and send first-shot samples (T1 samples) for your approval. Once approved, we proceed with mold validation and shipment. -
Q: What warranty do you offer?
A: We provide a 12-month warranty against manufacturing defects (excluding normal wear). Spare parts for hot runners, guides, and ejector pins are available at cost.
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