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Help CenterHDPE Inner Rib Reinforced Spiral Winding Pipe Machine for Hollow Wall and Double Wall Corrugated Pipe
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Welcome to Qingdao Yongke Machinery Co., Ltd. – your reliable partner in advanced pipe extrusion solutions. Our HDPE Inner Rib Reinforced Spiral Winding Pipe Machine is specifically engineered for the production of high-performance hollow-wall and double-wall corrugated pipes. With over a decade of manufacturing excellence since 2010, we combine precision engineering with robust design to deliver a machine that ensures consistent pipe quality, high output, and long-term durability. This machine is ideal for manufacturers seeking to produce large-diameter drainage and sewage pipes with enhanced ring stiffness and cost efficiency.
Product Overview
The HDPE Inner Rib Reinforced Spiral Winding Pipe Machine is a continuous production system that utilizes advanced spiral winding technology to form pipes with an inner rib reinforcement structure. This unique design significantly improves the pipe's ring stiffness while maintaining a lightweight profile, making it suitable for both hollow-wall and double-wall corrugated pipe applications. The machine integrates a servo-driven winding system, precise temperature control, and automatic cutting, ensuring high precision and minimal waste.
Key Features & Technical Specifications
- Advanced Spiral Winding Technology – The machine uses a continuous spiral winding process to produce pipes with uniform wall thickness and consistent inner rib geometry, resulting in superior mechanical performance.
- Dual Wall Capability – Easily switch between hollow-wall and double-wall corrugated pipe production by adjusting the mold and extrusion parameters, offering flexibility for diverse market demands.
- High Output & Energy Efficiency – Equipped with high-torque extruders and energy-saving motors, the machine achieves production speeds up to 0.5-2.0 m/min (depending on pipe diameter) while reducing power consumption by up to 15% compared to conventional designs.
- PLC & HMI Control System – User-friendly touchscreen interface with programmable logic controller allows real-time monitoring of temperature, speed, and pressure. Parameters can be saved and recalled for different pipe specifications, minimizing setup time.
- Robust Construction – The machine frame is made of heavy-duty steel with anti-vibration features, ensuring stable operation even under continuous production. All contact parts are corrosion-resistant for long service life.
- Automatic Cutting & Stacking – Integrated traveling saw cuts pipes to precise lengths (customizable from 3m to 12m), and optional automatic stacking system reduces labor requirements.
| Parameter | Value |
|---|---|
| Pipe Diameter Range | 200 mm – 3000 mm (customizable) |
| Wall Structure | Hollow Wall / Double Wall Corrugated |
| Output Capacity | 80 – 400 kg/h (dependent on diameter and wall type) |
| Total Installed Power | 55 – 180 kW (configurable) |
| Cooling System | Water spray cooling with temperature control |
| Cutting Precision | ±2 mm |
| Control System | PLC + Touchscreen HMI (Siemens or Schneider) |
Customer Benefits
- Reduced Raw Material Costs – The inner rib design reduces material usage by 20-30% compared to solid wall pipes while maintaining ring stiffness, lowering your production costs.
- Superior Hydraulic Performance – Smooth inner surface and optimized rib geometry reduce friction loss, enabling higher flow rates in drainage applications.
- Long Service Life – HDPE material offers excellent resistance to chemicals, abrasion, and UV degradation, ensuring pipes last for decades.
- Easy Operation & Maintenance – The machine's modular design simplifies cleaning and part replacement. Our team provides comprehensive training and remote support.
- Compliance with International Standards – Pipes produced meet ISO, EN, and ASTM standards (upon request), making them suitable for global infrastructure projects.
Why Choose Qingdao Yongke Machinery?
Since our establishment in 2010, we have grown into a trusted manufacturer with a factory spanning 10,000-30,000 square meters and a dedicated team of 51-100 professionals. Our annual export value ranges from US$1 to US$1.5 million, serving markets across North America, South America, Europe, Africa, Asia, and Oceania. We are proud to hold ISO9001, ISO14000, and OHSAS18001 certifications, reflecting our commitment to quality, environmental management, and occupational health. Every machine undergoes rigorous testing before shipment from Qingdao Port, ensuring reliable performance upon arrival.
Take the Next Step
Invest in a proven solution for high-quality pipe production. Contact us today to discuss your specific requirements, request a detailed quotation, or arrange a factory visit. With our technical expertise and global service network, we are ready to support your business growth.
Frequently Asked Questions (FAQ)
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What materials can this machine process?
This machine is primarily designed for HDPE (high-density polyethylene) resin. Other polyolefin materials like PP can also be processed with minor adjustments. -
What is the difference between hollow wall and double wall corrugated pipes?
Hollow wall pipes have a smooth inner liner with a corrugated outer layer for stiffness, while double wall pipes have both smooth inner and outer layers with a corrugated core. Our machine can produce both by changing the mold and winding parameters. -
Can I produce pipes smaller than 200 mm diameter?
Yes, we can customize the machine for smaller diameters (e.g., 100 mm) upon request. Please contact our sales team for feasibility. -
How long does it take to install and commission the machine?
Typically, installation and commissioning take 2–4 weeks on-site, depending on the complexity and site conditions. Our engineers provide supervision and training. -
What is the warranty period?
We offer a standard 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty options are available. -
Do you provide after-sales service?
Yes, we have a dedicated after-sales team available via phone, email, and video call. Spare parts can be delivered quickly from our inventory. -
What certifications do your machines have?
Our manufacturing processes are ISO9001:2015, ISO14001:2015, and OHSAS18001:2007 certified. The produced pipes can be tested to meet ASTM F894 or EN 13476 standards. -
Can the machine be integrated with other auxiliary equipment?
Absolutely. We can design a complete production line including dosing system, extruder, die, cooling tank, haul-off, and cutter – all synchronized with the spiral winding unit.
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