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Help CenterHigh Powder Recovery Manual Powder Spraying Line for Surface Finishing
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Deqing Leixin Coating Equipment Co., Ltd., a professional manufacturer established in 2011 with a factory size of 1,000–3,000 square meters and over 50 skilled employees, presents our High Powder Recovery Manual Powder Spraying Line for surface finishing. This line is engineered to maximize powder utilization, reduce waste, and deliver consistent, high-quality coatings. With annual export value exceeding US$1 million and ISO9001 certification, we ensure reliable performance and cost-effective solutions for global clients.
Our manual powder spraying line is designed for small to medium production runs, offering exceptional flexibility and easy operation. The system integrates a high-efficiency cyclone and cartridge filter recovery unit, achieving up to 95% powder recovery rate, significantly lowering material costs. It’s ideal for industries such as automotive parts, furniture, home appliances, and general metal finishing.
Key Features & Technical Specifications
- High Powder Recovery: Cyclone + cartridge filter design captures overspray powder for instant reuse, reducing waste by up to 60% compared to traditional systems.
- Manual Spray Booth: Spacious, well-lit booth with adjustable airflow and non-stick walls for easy cleaning. Available in multiple sizes (customizable).
- PLC Touch Screen Control: Intuitive interface for monitoring gun parameters, conveyor speed, and recovery efficiency. Supports recipe storage for different products.
- Electrostatic Powder Gun: High-voltage corona gun (60–100 kV) with adjustable powder output for uniform coating thickness (50–150 μm typical).
- Sturdy Construction: Made of stainless steel and powder-coated steel frame, ensuring durability and corrosion resistance.
- Easy Maintenance: Quick-disconnect filter cartridges and slide-out powder hopper simplify cleaning and color change.
- Energy Efficient: Low power consumption (approx. 5–8 kW total) and optimized airflow design.
| Parameter | Specification |
|---|---|
| Booth Dimensions (L×W×H) | 3000×2000×2000 mm (customizable) |
| Max Workpiece Size | 1500×1000×800 mm |
| Powder Recovery Efficiency | ≥95% |
| Spray Gun Type | Electrostatic corona (manual) |
| Output Voltage | 60–100 kV (adjustable) |
| Air Consumption | 0.5–1.0 m³/min |
| Total Power | 5.5 kW (excluding curing oven) |
| Conveyor Speed | 0.5–5 m/min (variable) |
This manual line is optimized for quick color changes — the entire process can be completed in under 15 minutes, boosting productivity. The recovery system uses a two-stage filtration: first, a cyclone separates large particles, then a high-efficiency cartridge filter captures fine dust, ensuring clean exhaust air that meets environmental standards.
Benefits to Your Business
- Reduce powder consumption by up to 40% — immediate cost savings.
- Consistent coating quality with minimal defects, reducing rework.
- Simple operation — no special training required; one operator can manage the line.
- Compact footprint saves floor space in your workshop.
- Low maintenance costs due to durable components and easy access.
- Customizable: add pre-treatment, drying tunnel, or curing oven as needed.
Backed by our ISO9001:2015 certified quality management system, Deqing Leixin has served clients across North America, South America, Europe, Africa, Oceania, and Asia. We have shipped over 200 powder coating lines globally since 2011, and our annual export value of US$1–1.5 million reflects our reliable supply capacity. Our team of 51–100 employees, including 8 engineers, ensures prompt technical support and after-sales service.
We are committed to delivering value through high-performance equipment and responsive service. Whether you are a small workshop or a medium-sized manufacturer, our manual powder spraying line can be tailored to your specific production needs. Contact us for a free consultation or visit our factory in Huzhou, Zhejiang.
Frequently Asked Questions
-
Q: What is the powder recovery rate of this line?
A: The recovery system achieves a rate of ≥95%, meaning only about 5% of powder is lost as overspray. This is thanks to the cyclone and cartridge filter combination. -
Q: Can this line handle different powder colors?
A: Yes, the booth is designed for quick color changes. The non-stick walls and easy-to-clean hopper allow you to switch colors in under 15 minutes. -
Q: What types of materials can be coated?
A: This line is suitable for metal, plastic, wood, MDF, and other heat-resistant materials. For non-conductive substrates, we offer optional pre-heating accessories. -
Q: Do I need a curing oven? Is it included?
A: The powder spraying line includes the booth, recovery system, gun, and control panel. A curing oven is optional and can be supplied as a separate unit. -
Q: What is the power requirement?
A: Standard 380V/50Hz three-phase, but we can customize to 220V/60Hz or other voltages upon request. -
Q: How long is the warranty period?
A: We offer a standard 1-year warranty on all mechanical and electrical parts. Extended warranty options are available. -
Q: Is technical support available after purchase?
A: Yes, our engineers provide remote support and can arrange on-site commissioning if needed. We also offer training manuals and videos. -
Q: Can the line be integrated into an existing production line?
A: Absolutely. The modular design allows easy integration with conveyors, pre-treatment systems, and ovens. We can advise on layout optimization.
With over a decade of experience, Deqing Leixin Coating Equipment Co., Ltd. is your reliable partner for surface finishing solutions. Our manual powder spraying line offers high recovery, robust construction, and user-friendly operation — all at a competitive price. Contact us today to discuss your requirements and receive a customized quote.
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