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Hebei Jinlongyu Import And Export Trade Co., Ltd. proudly presents the For Kazakhstan Highway Guardrail & Pasture Fence Automatic Welding Machine – a robust solution designed to meet the demanding requirements of infrastructure and agricultural fencing projects in Kazakhstan and beyond. With years of experience serving markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, we understand the need for reliable, high-speed welding equipment that can handle diverse materials and harsh environments. This machine combines advanced PLC automation with rugged construction, ensuring consistent weld quality for both highway guardrails (e.g., W-beam, thrie-beam) and pasture fences (e.g., mesh, barbed wire panels). Its adjustable parameters allow quick adaptation to different fence designs, reducing downtime and boosting productivity. Perfect for contractors, government infrastructure projects, and livestock management enterprises, our machine delivers efficiency without compromising on safety or durability.
Key Features & Technical Specifications
- Fully Automatic PLC Control System – User-friendly interface with touchscreen operation, allowing precise adjustment of welding speed, current, and gap distance. Reduces human error and ensures repeatable welds.
- High Welding Speed – Capable of 0.5–1.5 m/min (adjustable), enabling production of up to 200 guardrail panels per 8-hour shift (based on standard 3 m sections).
- Durable Welding Head – Equipped with imported copper electrodes and forced water-cooling system to maintain consistent temperature, preventing weld spatter and extending electrode life.
- Versatile Material Handling – Suitable for carbon steel, galvanized steel, and pre-coated steel wires with diameters from 2.0 mm to 6.0 mm. Handles both smooth and deformed wires.
- Modular Frame Design – Welding bed composed of reinforced steel channels and adjustable clamps to accommodate different panel sizes (width up to 2500 mm, length up to 6000 mm). Customizable upon request.
- Energy-Efficient Operation – Power consumption optimized via intelligent inverter technology, reducing electricity costs by up to 15% compared to conventional resistance welders.
- Safety Protections – Emergency stop buttons at multiple stations, automatic overload protection, and light curtain guarding (optional) to protect operators.
- Easy Maintenance – Quick-access panels and self-diagnostic system alert operators to potential issues, minimizing downtime. Common spare parts are readily available.
Technical Parameter Table
| Parameter | Value | Remarks |
| Rated Input Power | 150 kVA | 3-phase, 380V ±10% |
| Welding Speed | 0.5 – 1.5 m/min | Stepless adjustable |
| Wire Diameter Range | 2.0 – 6.0 mm | Round or flat |
| Max Panel Width | 2500 mm | Customizable to 3000 mm |
| Max Panel Length | 6000 mm | Length can be extended |
| Welding Point Pitch | 50 – 300 mm adjustable | Increments of 10 mm |
| Cooling Method | Water-cooled (closed loop) | Mineral water or coolant |
| Machine Dimensions (L×W×H) | 6000×1800×2000 mm | Approximate |
| Weight | ≈2500 kg | Net weight |
Advantages for Kazakhstan’s Infrastructure & Agriculture
Kazakhstan’s vast terrain – from highway corridors to steppe pastures – requires fencing that withstands extreme cold, strong winds, and heavy snow. Our automatic welding machine creates welds with superior tensile strength (up to 400 MPa) and corrosion resistance when using galvanized wires, ensuring long service life even under harsh climate conditions. The machine’s modular design allows easy on-site assembly and relocation, ideal for remote project sites. With adjustable welding pitch, you can produce both dense pasture mesh (e.g., 50×50 mm) and standard guardrail panels (e.g., 4 mm thick W-beam). Additionally, the PLC can store up to 50 preset programs, enabling quick changeovers between different fence types without manual recalibration – saving labor costs and reducing scrap.
Why Choose Hebei Jinlongyu?
As a trusted exporter based in Hengshui, Hebei – China’s wire and mesh manufacturing hub – we have shipped automatic welding machines to over 30 countries, including Kazakhstan, Uzbekistan, and Russia. Our factory operates under strict quality control procedures, with each machine undergoing a 72-hour continuous run test before shipment. All shipments are packed in fumigated wooden crates and loaded from Tianjin Port, ensuring safe transit. We provide comprehensive technical documentation (including wiring diagrams, maintenance manuals) and offer remote video support for installation and troubleshooting. Our spare parts warehouse stocks common wear parts (electrodes, transformers, PLC modules) to minimize any potential downtime. With competitive pricing and flexible payment terms (T/T, L/C), we aim to be your long-term partner in fencing production.
Frequently Asked Questions (FAQ)
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Q: Can this machine weld both highway guardrails and pasture fences?
A: Yes, it is designed for both applications. By adjusting the welding pitch and using interchangeable clamping fixtures, you can easily switch between W-beam guardrails (highway) and mesh or barbed wire panels (pasture). -
Q: What is the maximum thickness of steel it can weld?
A: For wires, the maximum diameter is 6.0 mm. For strip steel used in guardrails, the machine can weld thickness up to 4.0 mm (single layer) or 3.0 mm overlapped. Larger thicknesses may require special electrodes – please consult our engineers. -
Q: Does the machine require special grounding or electrical setup?
A: It requires a 3-phase 380V/50Hz power supply with a stable ground. For voltage fluctuations beyond ±10%, we recommend installing a voltage stabilizer (available as an optional extra). -
Q: What is the typical delivery time to Kazakhstan?
A: Standard production time is 20–25 working days after confirmation of order. Sea freight from Tianjin to Aktau or Almaty takes approximately 15–20 days. Express delivery (air freight) is also possible for spare parts at extra cost. -
Q: Do you provide installation and training?
A: Yes, our team offers remote video guidance for installation and commissioning. For on-site training, we can send a technician (travel and accommodation costs to be borne by buyer) or provide detailed video tutorials in Russian and English. -
Q: How do I maintain the cooling system?
A: Use clean distilled water or non-corrosive coolant. Drain and replace every 6 months. Clean the water filter monthly. The pump has a lifespan of approximately 10,000 operating hours; replace it when performance decreases. -
Q: Can I customize the machine to produce specific panel sizes?
A: Absolutely. Our modular design allows for length extensions up to 12 meters and width up to 3 meters. Please provide your required panel dimensions, and we will adjust the clamping system accordingly. Additional customization may affect price and delivery time. -
Q: What warranty do you offer?
A: We provide a 12-month warranty from the date of shipment covering manufacturing defects (excluding consumables like electrodes and fuses). Extended warranty options are available upon request.
Ready to boost your fencing production? Contact Hebei Jinlongyu today for a customized quote and technical proposal. Our sales engineers are available 24/7 to discuss your project requirements.
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