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Help Center3D Double Wire Fence Welder, Servo Motor Driven, Automatic Wire Straightening and Cutting, 100m/min
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Welcome to Hebei Jinlongyu Import And Export Trade Co., Ltd. — your reliable partner in advanced fencing manufacturing solutions. Our 3D Double Wire Fence Welder, driven by high-precision servo motors, integrates automatic wire straightening and cutting functions to achieve a remarkable production speed of up to 100 m/min. This machine is engineered to produce robust 3D double wire mesh panels widely used in perimeter protection, highway barriers, and industrial enclosures. Backed by our years of export experience to South America, Southeast Asia, Africa, Oceania, and Europe, we deliver equipment that combines efficiency, durability, and cost-effectiveness.
Key Features & Technical Specifications
- Servo Motor Drive Technology – Ensures accurate wire feeding, straightening, and cutting with minimal mechanical wear. The servo system allows for precise length control (±1 mm) and rapid acceleration/deceleration, boosting overall productivity.
- Automatic Wire Straightening & Cutting – The built-in straightening roller set and servo-driven cutting mechanism eliminate manual steps. Wire coils are fed directly, straightened, cut to preset lengths, and welded simultaneously — all in one continuous process.
- High Speed Operation – Maximum welding speed of 100 m/min (depending on wire diameter and panel size). This translates to a daily output capacity of over 1,500 standard panels (2m × 3m), significantly reducing production time and labor costs.
- Robust Welding Quality – Utilizes high-frequency resistance welding with adjustable current, ensuring solid and consistent joints on both horizontal and vertical wires. The patented double-wire welding head guarantees symmetrical fusion without burn-through.
- PLC & Touch Screen Control – User-friendly interface for setting mesh dimensions, wire spacing, welding parameters, and speed. One-click recipe storage allows quick changeover between different panel specifications.
- Durable Mechanical Structure – Made from heavy-duty steel frame with vibration damping. Key components (servo motors, guiding rails, welding transformers) are sourced from reputable brands to ensure long service life even under continuous 24-hour operation.
| Parameter | Value |
|---|---|
| Machine Model | JLY-3DW-100 |
| Welding Wire Diameter | 3.0 – 6.0 mm |
| Maximum Panel Width | 1800 mm |
| Maximum Panel Height | 3000 mm |
| Welding Speed | Up to 100 m/min |
| Power Consumption | 60 – 100 KVA (adjustable) |
| Control System | PLC + Touch Screen |
| Servo Motor Power | 1.5 kW each (2 units) |
Benefits for Your Production Line
- Reduced Labor Costs – One operator can manage the machine due to fully automated wire handling. No need for separate straightening or cutting personnel.
- Minimized Material Waste – Servo precision and automatic cut-off ensure accurate lengths, saving up to 5% on wire consumption compared to manual methods.
- Flexibility & Customization – Quickly adjust mesh opening (50–200 mm), wire spacing, and panel dimensions via touch screen. Ideal for producing various fence styles (3D, double wire, welded mesh).
- Energy Efficiency – Servo motors only draw power when moving, reducing electricity costs by approximately 30% compared to traditional hydraulic or pneumatic systems.
After-Sales Support & Trustworthiness
Hebei Jinlongyu Import And Export Trade Co., Ltd. is located in Hengshui, Hebei — a renowned hardware production hub in China. We ship our machines from Tianjin Port, ensuring efficient logistics to global destinations. Our main markets include South America, Southeast Asia, Africa, Oceania, the Middle East, Western/Northern/Southern Europe, and domestic China. With more than a decade of export experience, we offer:
- Free installation guidance and video tutorials
- One-year warranty on all mechanical and electrical parts
- Lifetime technical support via email or phone
- Spare parts availability for quick replacement
Don't let outdated equipment limit your fencing production. Upgrade to our servo-driven 3D double wire fence welder and enjoy faster, smarter, and more reliable manufacturing. Contact us today for a quotation or to arrange a live demonstration at our factory. Your success is our priority!
Frequently Asked Questions (FAQ)
Q1: What type of wire can be used with this machine?
A1: The machine works with low carbon steel wire (Q235), galvanized wire, or PVC coated wire. Wire diameter should be between 3.0 mm and 6.0 mm. Please confirm your wire specifications before ordering.
Q2: Can I produce panels of different sizes on the same machine?
A2: Yes. You can easily adjust panel width (up to 1800 mm) and height (up to 3000 mm) via the touch screen. Mesh opening, wire spacing, and cutting length are also customizable. No mechanical changes required.
Q3: How many operators are needed to run this machine?
A3: Normally one experienced operator is sufficient. The machine is fully automatic after initial settings. For high-volume production, a second person may assist in material handling.
Q4: What is the power requirement for this welder?
A4: Standard power supply is 380V, 50Hz, three-phase. The machine consumes 60–100 KVA depending on welding intensity. We can customize voltage and frequency for different regions (e.g., 220V 60Hz) upon request.
Q5: How long is the warranty, and what does it cover?
A5: We offer a one-year warranty covering manufacturing defects in materials and workmanship. The warranty includes free replacement of faulty parts (excluding consumables like welding tips). Technical support is available for the lifetime of the machine.
Q6: Can I get a sample panel made before placing a large order?
A6: Yes. We encourage customers to send us their wire samples and panel specifications. We can produce a sample panel at our factory and ship it for your evaluation before ordering the complete machine.
Q7: What is the delivery time?
A7: For standard models, delivery is typically 30–45 days after receiving a 30% deposit. Customized machines may require 45–60 days. Shipping from Tianjin Port to your nearest port takes 15–30 days depending on destination.
Q8: Do you install the machine at our site?
A8: We provide detailed installation manuals and video guides. If needed, we can arrange an engineer for on-site commissioning at an additional cost (travel and accommodation expenses apply). Remote assistance via video call is available free of charge.
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