Custom Height Fence Welding Machine Ideal for Highway Guardrail & Garden Fence Manufacturing
Product Spotlights
With over 15 years of manufacturing expertise, Hebei Jinlongyu Import And Export Trade Co., Ltd. proudly introduces our Custom Height Fence Welding Machine – a versatile and robust solution tailored for highway guardrail and garden fence production. Based in Hengshui, Hebei, the heart of China's wire mesh industry, we combine local supply chain advantages with international engineering standards. This machine is designed to adapt to varying fence heights, offering unmatched flexibility for manufacturers targeting diverse markets including South America, Southeast Asia, Africa, and Europe.
Our welding machine addresses the core challenges faced by modern fence producers: speed, precision, and adaptability. Whether you need standard garden fences or heavy-duty highway guardrails, the adjustable height mechanism allows seamless switching between product specifications without costly retooling. The robust welded structure ensures long-term stability even under continuous high-speed operation.
Key Features & Technical Specifications
- Height Customization: Pneumatic or servo-driven adjustment system enables smooth height change from 300 mm up to 2000 mm within minutes.
- High-Quality Welding: Adopts advanced resistance welding technology, ensuring strong and consistent joints with minimal slag.
- Dual-Purpose Application: Suitable for both garden wire mesh (thin wire) and highway guardrail panels (thick wire).
- User-Friendly PLC Control: Touch screen interface with preset formulas for common panel sizes – easy to operate, reduce training time.
- Durable Construction: Heavy-duty steel frame and precision components from reputed brands (e.g., Siemens, Schneider optional).
- Safety Features: Emergency stop buttons, light curtain (optional), and overload protection ensure operator safety.
- Low Maintenance: Automatic lubrication system and easily accessible parts reduce downtime.
- Customizable Wire Feed: Supports both straight wire and coiled wire feeding mechanisms according to your material.
| Parameter | Specification |
|---|---|
| Cross wire diameter (mm) | 2.5 – 6.0 |
| Longitudinal wire diameter (mm) | 2.5 – 5.0 |
| Mesh width (mm) | 500 – 2500 (adjustable) |
| Mesh height (mm) | 300 – 2000 (custom height) |
| Welding speed (strokes/min) | 40 – 80 (adjustable) |
| Rated voltage / frequency | 380V 50Hz (or as per your requirement) |
| Air pressure (Mpa) | 0.6 – 0.8 |
Why Choose Our Fence Welding Machine?
When investing in production equipment, you need a machine that offers real ROI. Here’s how our machine delivers:
- Reduced Labor Cost: Highly automated operation requires only 1-2 operators, cutting labor expenses by up to 60% compared to manual welding.
- Faster Order Fulfillment: With production speed up to 25 panels per hour, you can handle bulk orders for highway guardrail projects or garden fence contracts efficiently.
- Minimal Waste: Precise wire positioning and consistent welding strength reduce material waste and rework.
- Quick Changeover: Change from garden fence to guardrail specifications in under 15 minutes – ideal for mixed production runs.
- Reliable After-Sales: We provide installation guidance, remote troubleshooting, and spare parts support from our Hengshui base. Many clients in Africa and Southeast Asia have reported 95%+ uptime with routine maintenance.
Trust Us – Backed by Experience
Hebei Jinlongyu Import And Export Trade Co., Ltd. has been serving the global mesh industry since our establishment. We have successfully delivered over 200 welding machines to clients in South America, Africa, the Middle East, and Europe. Our team of 50+ engineers and technicians ensures that every machine is tested before shipment from Tianjin Port. We customize voltage, control languages, and safety standards according to your destination market. Choose reliability – choose Jinlongyu.
We understand that every customer’s needs are unique. That’s why we offer flexible configuration options and can even design a machine specifically for your fence profile. Contact us today to request a free consultation or a machine demonstration video. Let’s work together to boost your fencing production capacity!
Frequently Asked Questions (FAQ)
-
Q: Can this machine weld both galvanized and black wire?
A: Yes, our welding head is designed to handle both types. However, we recommend using wires with consistent zinc coating thickness to maintain welding quality. We can adjust the welding parameters accordingly during commissioning. -
Q: What is the minimum and maximum fence height it can produce?
A: The standard adjustable height range is 300 mm to 2000 mm. For special requirements (e.g., 2500 mm height), we can customize the machine architecture – please enquire with our sales team. -
Q: How long does it take to change the panel height?
A: With the pneumatic locking system, height adjustment takes approximately 3-5 minutes. If you require even faster changeovers, we can integrate servo-driven adjustment (optional) reducing it to under 2 minutes. -
Q: Do you offer training for new operators?
A: Absolutely. We provide free online video training and a detailed operation manual in multiple languages. For onsite training, please discuss with your sales representative – we can arrange a technician at a nominal cost. -
Q: What is the shipping time and port of loading?
A: The usual lead time is 20-25 working days after receiving deposit. All machines are shipped from Tianjin Port, one of China’s busiest ports with excellent connections to global destinations. -
Q: Can you produce machines for different voltage frequencies, like 60 Hz or 415V?
A: Yes, we can customize the electrical components to match your local grid specifications. This includes transformer selection, motor adjustments, and control system settings – just let us know your requirements. -
Q: What spare parts should I keep in stock?
A: We recommend keeping a set of welding electrodes, copper contact tips, and a few PCB boards for the PLC. We provide a recommended spare parts list with every machine purchase and can supply these parts from our warehouse. -
Q: Is this machine suitable for heavy-duty highway guardrail (e.g., W-beam) production?
A: This welding machine is primarily designed for wire mesh panels (straight wires). For W-beam guardrail forming, we have a separate line of roll forming machines. However, our fence welding machine can produce the mesh backing for guardrails. Please clarify your specific guardrail type with our team for the best recommendation.
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