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As a specialized manufacturer and exporter based in Hengshui, Hebei, Hebei Jinlongyu Import and Export Trade Co., Ltd. brings you a sophisticated solution for industrial fencing production. Our PLC Controlled Automatic Sports Field Fence Welding Machine with 380V Power is engineered to transform the manufacturing of perimeter fencing for sports complexes, stadiums, athletic tracks, and playgrounds. Leveraging our extensive experience in serving diverse global markets from South America and Southeast Asia to Europe and Africa, we have developed this machine to deliver exceptional precision, reliability, and efficiency. This equipment is designed for businesses looking to scale their production capabilities while maintaining stringent quality standards for durable and secure sports field enclosures.
This advanced welding system integrates a Programmable Logic Controller (PLC) at its core, enabling fully automated operation with minimal manual intervention. The machine is specifically configured for the high-volume production of welded mesh panels used in sports field fencing, ensuring consistent weld quality and panel dimensions critical for professional installations.
- Intelligent PLC Control: The heart of the machine features a user-friendly PLC interface that stores multiple welding programs. Operators can easily select parameters for different mesh sizes (e.g., 50mm x 50mm, 75mm x 150mm), wire diameters, and panel dimensions, ensuring repeatable accuracy across production batches.
- Robust 380V Power System: Engineered for industrial environments, the machine operates on a standard 380V, 3-phase power supply, providing stable and powerful energy for the resistance welding process. This ensures deep, strong welds at every wire intersection.
- High-Speed Automatic Welding: Equipped with a precision feeding system for both horizontal and vertical wires, the machine automatically spaces, aligns, and welds the wires at programmed intervals. This automation significantly boosts output compared to manual or semi-automatic methods.
- Versatile Material Compatibility: It proficiently handles various wire types essential for outdoor sports fencing, including galvanized steel wire for corrosion resistance and PVC-coated wire for enhanced aesthetics and durability.
- Sturdy Construction: Built with a heavy-duty steel frame and high-quality welding transformers and electrodes, the machine is designed for continuous, long-term operation in a manufacturing setting.
- Enhanced Safety Features: Includes safety guards, emergency stop buttons, and electrical protection systems to ensure a secure working environment for operators.
The technical specifications of the machine can be tailored to specific production goals. Below is a reference table for common configurations:
| Parameter | Specification Range | Description |
| Welding Wire Diameter | 3.0mm - 6.0mm | Suitable for standard sports fence mesh. |
| Mesh Size (Width x Height) | Up to 2.4m x 4.0m | Panel dimensions can be customized. |
| Welding Speed | Adjustable, typically 20-40 welds/min | Depends on mesh density and program. |
| Total Power | Approx. 80-150 KVA | Based on machine model and configuration. |
| Control System | Industrial-grade PLC + Touch Screen | For easy programming and monitoring. |
Investing in this machine translates to direct benefits for your fencing manufacturing business. It drastically increases production efficiency, allowing you to fulfill large-scale orders for sports field projects reliably. The PLC-controlled consistency eliminates human error, resulting in uniformly strong welds that enhance the safety and longevity of the final fence product. This reliability builds your reputation for quality among contractors and sports facility developers. Furthermore, automation reduces labor costs and dependency on highly skilled welders, optimizing your operational expenses. The machine's flexibility to produce different panel sizes means you can cater to a wider range of client specifications without retooling, making your business more agile and responsive to market demands.
Our commitment to quality and global trade is demonstrated through our active presence in international markets. Hebei Jinlongyu consistently exports machinery through Tianjin Port, ensuring smooth logistics to destinations worldwide, including our key markets in South America, Southeast Asia, Africa, Oceania, and across Europe. This extensive export experience means we understand the documentation, packaging, and technical support required for successful overseas delivery and installation. We stand behind our equipment with reliable after-sales support. By choosing our PLC Controlled Automatic Welding Machine, you are not just purchasing a piece of equipment; you are gaining a productivity partner dedicated to helping your business grow in the competitive fencing industry. Contact us today to discuss your specific requirements and receive a detailed quotation.
Frequently Asked Questions (FAQ)
Q1: What is the main advantage of a PLC-controlled system over a traditional welding machine?
A: The PLC (Programmable Logic Controller) allows for full automation and precise control over the welding sequence, wire spacing, and timing. Once a program is set for a specific mesh design, the machine reproduces it perfectly every time, ensuring consistent quality, higher output, and less reliance on operator skill compared to manual or relay-controlled machines.
Q2: Can this machine weld PVC-coated wire without damaging the coating?
A: Yes, it can be configured for PVC-coated wire. The resistance welding parameters (current, time, pressure) can be finely tuned in the PLC to create a strong weld at the wire intersection while minimizing burn-through or damage to the surrounding PVC coating, preserving its corrosion protection and appearance.
Q3: What kind of training is provided for operating this machine?
A: We provide comprehensive operational manuals and can offer video guidance for basic setup, programming, and maintenance. For complex installations, on-site or online training sessions with our technicians can be arranged to ensure your team can operate the machine efficiently and safely.
Q4: How is the machine packaged for overseas shipment?
A: The machine is disassembled into major modules (frame, electrical cabinet, feeding system) for safe transport. Critical components are wrapped in anti-rust paper and foam. All parts are securely fastened in a robust wooden crate suitable for long-distance sea freight, which we handle regularly via Tianjin Port.
Q5: What is the typical production capacity in square meters per day?
A: Capacity varies based on mesh size and wire diameter. For a common sports fence mesh (e.g., 50x50mm with 4mm wire), an automatic machine can typically produce several hundred square meters in an 8-hour shift, which is significantly higher than manual welding.
Q6: Are spare parts readily available?
A: Yes. We maintain a stock of common wear-and-tear parts such as welding electrodes, transformer components, and guide rollers. A recommended spare parts list is provided with the machine, and orders can be shipped promptly to minimize downtime.
Q7: Can the machine produce curved or non-rectangular fence panels?
A: This standard model is designed for producing flat, rectangular welded mesh panels. For curved sections often used in sports field ends, the flat panels produced by this machine are typically later formed using a separate bending or rolling process.
Q8: What power infrastructure is needed at the installation site?
A: A stable 380V, 3-phase, 50Hz power supply with appropriate amperage (details provided per model) is required. The installation site should also have adequate space, a level concrete floor, and proper grounding for safe operation.
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