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Spiral Plastic Tank Extruder Line Industrial Tank Processing Equipment

Spiral Plastic Tank Extruder Line Industrial Tank Processing Equipment photo-1
Spiral Plastic Tank Extruder Line Industrial Tank Processing Equipment photo-2
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Product Spotlights

Automated spiral plastic tank extruder line for seamless, large-diameter tank production. Features PLC control, modular design, and compatibility with HDPE/PP materials. Enhances efficiency, reduces labor costs, and ensures strong, leak-proof tank structures. ISO-certified manufacturing from an experienced supplier with global export experience.
Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Carbon Steel / Stainless Steel (Optional)
Processing Capacity:
Customizable based on tank diameter
Control System:
PLC with Touch Screen Interface
Payment & Shipping
Payment Methods:
Port of Shipment:
Qingdao
Delivery Detail:
60 days
Material Carbon Steel / Stainless Steel (Optional)
Processing Capacity Customizable based on tank diameter
Control System PLC with Touch Screen Interface
Heating Method Hot Air Circulation / Electric Heating
Application Chemical, Water Treatment, Agriculture Storage
Standard ISO9001, ISO14000, OHSAS18001 Certified
Model YK-SPT Series (Multiple Models Available)
Brand Yongke Machinery
Function Extrusion, Winding, Welding, Cutting Automation
Power Supply 380V/50Hz or Customizable

As a leading manufacturer with over a decade of expertise, Qingdao Yongke Machinery Co., Ltd. specializes in providing robust and efficient industrial solutions. Our Spiral Plastic Tank Extruder Line represents the culmination of our engineering prowess, designed to streamline the production of high-capacity, durable plastic tanks for diverse global industries. This integrated processing line is engineered for reliability and high output, making it an ideal investment for businesses looking to scale their storage tank manufacturing capabilities. We combine advanced technology with practical design to deliver equipment that maximizes productivity and minimizes operational costs for our clients worldwide.

Our Spiral Plastic Tank Extruder Line is a fully integrated system that automates the entire process of manufacturing large-diameter, seamless plastic tanks. The core principle involves the continuous extrusion of a plastic strip, which is then spirally wound and fusion-welded to form a strong, monolithic structure. This method allows for the creation of tanks with virtually unlimited diameters and custom heights, free from the weaknesses associated with traditional seam welding.

Key Features & Technical Advantages:

  • High-Degree Automation: The entire process, from extrusion and winding to cutting, is controlled by a centralized PLC system with a user-friendly touch screen interface. This reduces labor dependency, ensures consistent product quality, and minimizes human error.

  • Modular & Scalable Design: The line is built with a modular structure, allowing for easy customization and future upgrades. Production capacity can be scaled by adjusting the extruder output and winding speed parameters.

  • Precision Temperature Control: Equipped with a sophisticated hot air circulation or electric heating system, the line maintains precise temperature control during the extrusion and welding phases. This is critical for achieving optimal material flow and creating strong, homogenous weld seams.

  • Robust Construction: The main frame and critical components are fabricated from high-grade carbon steel, with optional stainless steel parts for corrosive environments. This ensures long-term stability and durability under continuous industrial operation.

  • Material Versatility: The line is compatible with a wide range of thermoplastic materials commonly used for tank production, including HDPE (High-Density Polyethylene), PP (Polypropylene), and PVDF (Polyvinylidene Fluoride), allowing manufacturers to produce tanks for various chemical and fluid storage applications.

Technical Specifications Overview:

Parameter Description / Range
Tank Diameter Range From 1 meter to over 5 meters (customizable)
Extruder Screw Diameter Available in 90mm, 120mm, 150mm models
Main Motor Power 37kW - 110kW (model dependent)
Winding Speed Adjustable, typically 0.5 - 3.0 meters per minute
Control System Siemens/ Mitsubishi PLC with Touch Screen HMI
Heating Power Customizable based on material and output requirements

Benefits for Your Business:

  • Superior Tank Quality: Produces tanks with excellent structural integrity, leak-proof seams, and consistent wall thickness, leading to a reliable end product for your customers.

  • Increased Production Efficiency: Automates a labor-intensive process, significantly increasing output rates and allowing for 24/7 operation with minimal supervision.

  • Reduced Operational Costs: Lower labor costs, efficient material usage with minimal waste from the extrusion process, and reduced energy consumption through optimized heating systems.

  • Enhanced Market Competitiveness: Enables you to offer large, custom-sized tanks that are difficult or expensive to produce with other methods, opening up new market opportunities in water treatment, chemical processing, agriculture, and biogas.

  • Long-Term Investment Value: Built for durability with quality components, this line offers a long service life and low maintenance requirements, ensuring a strong return on investment.

Backed by our ISO9001, ISO14000, and OHSAS18001 certified manufacturing processes, every Spiral Tank Extruder Line from Yongke Machinery is a testament to our commitment to quality, safety, and environmental responsibility. Our substantial 10,000-30,000 square meter factory and experienced team of 51-100 professionals ensure we have the capacity and expertise to deliver reliable heavy machinery. With an annual export value exceeding US$1 million and a proven track record supplying to markets across North America, Europe, Southeast Asia, Africa, and beyond, we understand the diverse needs of global industrial clients. We invite you to leverage our engineering solutions to transform your tank manufacturing capabilities. Contact us today to discuss your specific requirements and receive a detailed proposal for a system tailored to drive your productivity and profitability forward.

Frequently Asked Questions (FAQ)

  1. What is the primary advantage of a spiral winding tank production method?
    The spiral winding and fusion welding process creates a seamless, monolithic tank structure. This eliminates vertical seams, which are potential weak points, resulting in tanks with superior strength, better leak resistance, and the ability to be manufactured in much larger diameters compared to rotational molding or blow molding.

  2. What plastic materials can this processing line handle?
    Our extruder line is highly versatile and can process various thermoplastics, most commonly HDPE and PP. The specific material compatibility depends on the extruder configuration and temperature profile, which can be customized. We recommend discussing your target material with our engineers for optimal line specification.

  3. How is the production speed or output of the line measured?
    Output is typically measured in meters of tank wall produced per hour or by the completed tank volume per shift. The speed is influenced by the tank diameter, wall thickness, and material type. Our technical team can provide estimated output rates based on your desired product specifications.

  4. What level of technical skill is required to operate this equipment?
    The line is designed for ease of operation with an automated PLC control system. Basic training is provided for your operators to manage daily production, recipe selection, and routine monitoring. For maintenance and deeper troubleshooting, we offer comprehensive manuals and remote/video support.

  5. Can the line produce tanks with different diameters, or is it fixed for one size?
    A key feature is its flexibility. The winding mandrel is often adjustable or interchangeable, allowing the same line to produce a range of tank diameters. The maximum and minimum diameters will depend on the specific model you select.

  6. What kind of after-sales support and warranty do you provide?
    We provide a standard warranty for critical components. Our support package includes detailed installation guidance (via manuals or video), operational training, and readily available spare parts. We maintain ongoing technical support through email, phone, and video calls to ensure your line runs smoothly.

  7. How is the equipment packaged and shipped?
    The equipment is disassembled into major modules for safe and cost-effective shipping. All parts are securely packed in wooden crates suitable for long-distance ocean freight. We handle all export documentation and ship primarily from the Port of Qingdao.

  8. Is it possible to see the equipment in operation before purchasing?
    We welcome potential clients to visit our factory in Qingdao, China, to see our production facilities and witness the equipment running. We can also arrange live video demonstrations to showcase the machine's capabilities and discuss its features in real-time.

Product Tags: Spiral Plastic Tank Extruder , Industrial Tank Processing Line , Plastic Tank Manufacturing Equipment

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Platinum Verified Supplier
1Yr
Verified Business License
Business Type
Manufacturer
Year Established
2010
Factory Size
10,000-30,000 square meters
Annual Export Value
US$1 Million - US$1.5 Million