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Help CenterSGS Tested 4.0mm Razor Barbed Wire Making Machine With PLC Control
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As a leading manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import and Export Trade Co., Ltd. specializes in providing robust and reliable industrial machinery to global markets. We are proud to introduce our advanced 4.0mm Razor Barbed Wire Making Machine with PLC Control, a cornerstone product engineered for security fencing manufacturers worldwide. This machine embodies our commitment to delivering high-performance, automated solutions that enhance production efficiency and product consistency, helping our clients in South America, Southeast Asia, Africa, and beyond secure their competitive edge in the security products industry.
Our machine is designed for the high-volume production of durable and effective razor barbed wire, a critical component for perimeter security. The integration of a Programmable Logic Controller (PLC) ensures precise control over the entire manufacturing process, from wire feeding to final cutting. Here are the key features and technical specifications that set our machine apart:
- Precision Engineering for 4.0mm Wire: Specifically calibrated to handle 4.0mm diameter high-tensile steel wire, ensuring the final barbed wire product meets stringent strength and sharpness requirements for maximum deterrent effect.
- Fully Automated PLC System: The heart of the machine features a user-friendly PLC with a touch-screen HMI (Human-Machine Interface). This allows for easy setup, parameter adjustment, and monitoring of production speed, twist count, and cutting length, minimizing manual intervention and operator error.
- High-Speed Production Capability: Engineered for continuous operation, the machine significantly boosts output compared to semi-automatic models, enabling manufacturers to fulfill large orders for border fencing, prison security, and agricultural protection efficiently.
- Durable Construction: Built with a high-strength steel frame and hardened alloy tooling, the machine is designed for longevity and can withstand the rigors of 24/7 industrial production environments.
- Versatile Output: Capable of producing various styles of razor barbed tape (such as flat wrap or spiral coil) based on customer requirements and tooling configuration.
- Safety Features: Includes emergency stop buttons, protective covers, and fault alarm systems integrated into the PLC to ensure a safer working environment for operators.
Below is a summary of the core technical parameters:
| Parameter | Specification |
| Wire Diameter | 4.0 mm (Customizable: 2.5mm - 5.0mm available) |
| Control System | PLC with Touch Screen Panel |
| Production Speed | Adjustable, typically 15-25 meters per minute |
| Main Power | 380V, 50Hz, 3 Phase (Other voltages customizable) |
| Machine Weight | Approximately 1500-2000 kg (Subject to configuration) |
| Forming Process | Automatic feeding, forming, twisting, and cutting |
The benefits for your business are clear. By investing in this automated line, you achieve consistent product quality, reduce labor costs, and increase your production capacity to take on more projects. The reliability of the PLC system means less downtime and easier maintenance. For contractors and factories supplying to government infrastructure projects or private security firms, this machine is a vital asset for delivering compliant and reliable fencing materials on time.
Trust is paramount in B2B transactions. Our SGS Tested certification provides independent verification of the machine's performance and safety standards, giving you confidence in your investment. Hebei Jinlongyu has established a strong reputation by successfully exporting through Tianjin Port to diverse and demanding markets across South America, Southeast Asia, Africa, Oceania, and Europe. This global footprint demonstrates our product's adaptability and our company's logistical expertise. We support our clients with comprehensive after-sales service, including installation guidance, operational training, and spare parts supply. Choose our PLC-controlled Razor Barbed Wire Making Machine to modernize your production line, enhance your product's marketability, and build a more secure and profitable business. Contact us today for a detailed quotation and technical consultation.
Frequently Asked Questions (FAQ)
Q1: What does "SGS Tested" mean for this machine?
A1: "SGS Tested" indicates that an independent third-party organization, SGS, has conducted tests on the machine or its critical components. This testing typically verifies aspects like electrical safety, mechanical performance, and basic functional operation, providing an extra layer of quality assurance for international buyers.
Q2: Can this machine use wire thicker or thinner than 4.0mm?
A2: While the standard model is optimized for 4.0mm wire, our machines are often customizable. We can provide configurations suitable for wire diameters ranging from approximately 2.5mm to 5.0mm. Please discuss your specific material requirements with our sales team.
Q3: How difficult is it to operate the PLC control system?
A3: The PLC system is designed for user-friendliness. The touch-screen interface is intuitive, often featuring graphical controls and multi-language support. We provide operational training manuals and can offer video guidance or on-site training support to ensure your team can run the machine effectively.
Q4: What is the expected daily output of this machine?
A4: Output depends on the wire type, barb spacing, and operational speed. Under standard conditions (4.0mm wire, continuous 8-hour shift), it can produce several thousand meters of razor barbed wire. The adjustable speed control allows you to balance output with precision.
Q5: Do you provide installation services and technical support?
A5: Yes. We offer detailed installation manuals, wiring diagrams, and online video support. For more complex setups, we can arrange for our engineers to provide remote guidance. A comprehensive after-sales service package is available to ensure your production line runs smoothly.
Q6: What are the main power requirements?
A6: The standard configuration requires a 380V, 50Hz, 3-phase industrial power supply, which is common in manufacturing facilities worldwide. If your local power standard differs (e.g., 440V/60Hz), please inform us, as the electrical system can often be customized accordingly.
Q7: How durable are the forming blades and critical wear parts?
A7: Critical components like forming blades, rollers, and cutters are manufactured from hardened alloy steel or tungsten carbide for extended service life. The exact durability depends on the wire material and production volume, but these parts are designed for longevity and are readily available as spare parts.
Q8: What kind of finished razor barbed wire patterns can it produce?
A8: With the appropriate tooling attachments, the machine can produce common patterns such as single helix (spiral) or flat wrap razor tape. The specific pattern capabilities should be confirmed at the time of order to ensure we supply the correct tooling set for your product needs.
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