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As a leading manufacturer from Hebei Jinlongyu Import And Export Trade Co., Ltd., we are proud to introduce our Customizable Barbed Wire Machine designed specifically for high carbon steel wire processing. This machine combines advanced engineering with user-friendly controls, enabling efficient production of high-quality barbed wires that meet diverse fencing needs. With our headquarters located in Hengshui, Hebei, China, we have been serving global clients across South America, Southeast Asia, Africa, Oceania, and Europe, ensuring reliable and cost-effective manufacturing solutions. Our barbed wire machine is built to offer maximum flexibility, allowing adjustments in wire diameter, barb spacing, and barb type to suit various raw materials and final product requirements.
Key Features & Technical Specifications
| Feature | Specification / Benefit |
|---|---|
| Wire Diameter Range | Handles wire from 1.5mm to 3.5mm, accommodating most common high carbon steel wires such as Q195 and Q235. This ensures compatibility with popular wire gauges used in fencing. |
| Production Speed | 30–45 meters per minute (depending on wire thickness and barb configuration). High output maximizes your daily production capacity, reducing labor cost per unit. |
| Barb Spacing Adjustment | Easily adjustable spacing options: 75mm, 100mm, 125mm, or custom distances. This allows you to meet client specifications without needing additional tooling. |
| Barb Type | Supports both single barb and double barb configurations. Switchable in minutes to adapt to different security levels or regional preferences. |
| Power & Voltage | Standard 380V/50Hz three-phase, but we offer custom voltage (e.g., 220V/60Hz, 415V) to match your local grid. Frequency converters can be added for smooth operation. |
| Material Durability | Main frame made from heavy-duty steel with anti-wear coating, ensuring a long service life even under continuous production conditions. |
| Safety Features | Equipped with emergency stop buttons, protective covers, and overload protection. Operators can work safely with minimal training. |
Detailed Advantages for Customers
- Customizable Design: Our machine allows you to adjust wire tension, twist angles, and barb geometry. This means you can produce barbed wire that perfectly matches your customers’ fence height, climate conditions, and security requirements. No need to outsource custom runs.
- High Carbon Steel Compatibility: High carbon steel wires are stronger and more durable than low carbon alternatives, but they require precise processing to avoid breakage. Our machine incorporates special rollers and annealing-free guiding mechanisms that reduce stress on the wire, ensuring consistent quality.
- Energy Efficient Drive System: The machine uses a variable frequency drive (VFD) that adjusts motor speed based on load, reducing electricity consumption by up to 15% compared to traditional fixed-speed models. Lower power bills mean higher profitability.
- Low Maintenance: All lubrication points are centralized and easy to access. Major bearings are sealed and require no daily greasing. This minimizes downtime and prolongs machine life.
- Compact Footprint: Occupies only about 6m x 2m of floor space, suitable for small to medium workshops. Easy to install without special foundation works.
Why Choose Hebei Jinlongyu?
We have exported barbed wire machines to over 30 countries, including markets in South America, Southeast Asia, Africa, Oceania, and Europe. Our products are shipped from Tianjin Port with efficient logistics. The average delivery time is 25-35 days after order confirmation.
- Experience: With years of production and trading experience, we understand the specific needs of different regions. For example, African clients often prefer double barb with 75mm spacing for perimeter security, while European clients may require single barb with 125mm spacing for agricultural fencing. Our machine is adaptable to both.
- After-Sales Support: We provide free installation guidance (video or on-site if needed), spare parts package, and lifetime technical consultation. Our team responds to inquiries within 24 hours.
- Quality Assurance: Each machine undergoes a 4-hour continuous test run before packing. We also offer optional one-year warranty for main motors and gears.
Invest in a machine that grows with your business. Whether you are a startup or an established wire producer, our customizable barbed wire machine delivers consistent, high-quality output while keeping your operational costs low. Contact us today to discuss your specific wire diameter, barb spacing, and production volume requirements – we will tailor the machine accordingly.
Frequently Asked Questions (FAQ)
Q: What is the maximum wire diameter the machine can handle?
A: The standard machine can process wire from 1.5mm up to 3.5mm. For larger diameters (up to 4.0mm), we can customize the feeding and twisting mechanisms. Please specify when ordering.
Q: Can I change barb spacing during production?
A: Barb spacing adjustment requires changing a few gears and settings. While the machine does not support real-time change without stopping, the conversion process is straightforward and takes about 10–15 minutes. We include a step-by-step manual and training videos.
Q: What type of high carbon steel wire is recommended?
A: For best results, we recommend Q195 or Q235 wire with a tensile strength between 350-550 MPa. However, the machine can also work with galvanized or PVC coated wires as long as the diameter is consistent. We can adjust feed rollers to handle coated wires without damaging the coating.
Q: Is operator training required?
A: Basic mechanical knowledge is helpful, but the machine is designed to be user-friendly. We provide a detailed operation manual, installation video, and remote support. Most operators become proficient within one week.
Q: What is the power consumption per hour?
A: Typical power consumption is about 5.5 kW per hour at full load, thanks to the VFD system. Actual consumption varies with wire thickness and speed. For energy cost estimation, customers can assume around 4-6 kW/h.
Q: How long is the machine lifespan?
A: With proper maintenance and regular lubrication, the machine can last 10-15 years. The main frame is built with heavy steel; wear parts like twisting dies are interchangeable and we supply affordable replacement sets.
Q: Do you offer customized voltage or motor type?
A: Yes, we can supply motors for 220V/60Hz, 380V/50Hz, 415V/50Hz, or any voltage upon request. We also offer single-phase to three-phase conversion adapters for small workshops. Please inform us about your local power standards.
Q: Can the machine produce both single barb and double barb wires on the same run?
A: No, each run must be set for one type. However, switching between single and double barb configurations takes less than 20 minutes. The machine comes with both barb modules, so you don't need to purchase extra parts.
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