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Help CenterSaman High-Purity PSA Nitrogen Generator SMTYN01-SMTYN49
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I. Product Overview
This equipment is a PSA (Pressure Swing Adsorption) nitrogen generator, a new generation of on-site gas production industrial equipment. It relies on mature air separation technology and uses compressed air as the raw material. Without the need for external liquid nitrogen or liquid nitrogen supply, it can produce high-purity industrial nitrogen on-site. The entire machine integrates air pre-treatment, oxygen and nitrogen separation, pressure stabilization and transportation, and intelligent control. It has a compact structure, high automation level, stable and safe operation, and is widely applicable to various industrial production gas scenarios. It can be customized according to customer flow, purity, and working conditions requirements.
II. Working Principle
By utilizing the unique sieve adsorption characteristics of carbon molecular sieves, oxygen molecules diffuse faster and are easily adsorbed by the molecular sieves, while nitrogen gas flows smoothly and completes the separation. The equipment is equipped with two adsorption towers that alternate in working cycle. One tower is pressurized for adsorption to produce nitrogen gas, while the other tower is depressurized for desorption to complete the regeneration of the molecular sieves. The continuous production of gas is uninterrupted. The compressed air is first filtered to remove oil, water, and dryness, and then enters the main unit for separation. Finally, pure and stable nitrogen gas is produced, and the entire process is automated and cyclic.
III. Components of the Complete Set of Equipment
Preparation: screw air compressor, refrigerated dryer, three-stage precision filter, air storage tank
Nitrogen Generator: dual adsorption towers, carbon molecular sieves, pneumatic control valve, pipeline valve body, pressure stabilization component
Control System: PLC intelligent electrical control system, touch display screen, pressure / purity monitoring instrument
Post-installation optional: nitrogen buffer tank, nitrogen purification device, booster, dew point detection device
IV. Core Technical Parameters
Nitrogen purity: 95% - 99.999% adjustable
Gas production flow rate: 1 - 1000 Nm³/h, available in all specifications
Output pressure: 0.6 - 1.0 MPa (supportable for pressurization customization)
Gas dew point: ≤ -40℃ to -70℃
Start-up gas production time: 15 - 30 minutes, quickly reaching standard
Power supply: 380V / 50Hz industrial standard voltage
Operating noise: ≤ 75dB, low-noise quiet operation
Applicable environment: indoor normal temperature workshop, customizable explosion-proof outdoor model
V. Core Product Advantages
Energy saving and consumption reduction: intelligent variable frequency for on-demand gas production, automatic energy saving when no load, compared with purchasing liquid nitrogen for gas use, cost savings of over 60%, low energy consumption, and extremely low operating costs.
Gas production stability: reasonable gas flow layout, no fluctuations in pressure and flow, equipped with automatic nitrogen gas rejection function for unqualified nitrogen gas, ensuring nitrogen gas quality meets standards throughout the process.
Durability and longevity:
select and usehigh-quality imported carbon molecular sieves， wear-resistant and non-friable， combined with high-quality pneumatic valves， the overall failure rate is low， and the service life is over 10 years.
Operation simplicity： fully automatic one-click start and stop， no need for dedicated personnel to monitor， large screen real-time display of purity， pressure， flow， and operation status， easy for beginners to operate.
Installation convenience： integrated modular structure， small floor area， flexible transportation and placement， connected to water and electricity for immediate use， no complex infrastructure required.
Clean and environmentally friendly： physical separation for gas production， no chemical reactions， no pollutant emissions， suitable for high-cleanliness industries such as food， medicine， etc.
Maintenance simplicity： few wear and tear parts， only regular replacement of filter elements is required， simple maintenance process， significantly reducing long-term operation costs.
VI. Applicable Industry Scenarios
Laser industry： laser cutting， laser welding， laser quenching， eliminating oxidation of workpieces， improving processing quality
Food industry： snack packaging， grain preservation， wine filling， fruit and vegetable preservation， preventing moisture and humidity to extend shelf life
Electronic lithium battery： SMT reflow soldering， lithium battery packaging， chip packaging， preventing moisture and oxidation to ensure product yield
Chemical industry： chemical reaction vessel sealing， flammable and explosive gas replacement， pipeline purging， high explosion-proof and flame-retardant safety
Metallurgical powder： powder metallurgy sintering， heat treatment quenching， metal annealing， creating an oxygen-free processing environment
Other fields： oil and gas fields， tire nitrogen filling， pharmaceuticals， aquaculture， coal mine fire prevention， warehouse moisture prevention， etc.
VII. Equipment Usage Advantages On-site self-generated nitrogen, can be started and stopped at any time, not subject to restrictions such as liquid nitrogen procurement, transportation, or stockouts. Gas usage is controllable independently.
Purity can be flexibly adjusted. One piece of equipment can meet various different gas usage standards in the workshop.
A remote monitoring system can be set up to remotely view the operation data of the equipment, making on-site operation and management more convenient.
Customized mobile, explosion-proof, high-pressure, and high-purity special models are supported, suitable for special working conditions.
VIII. Service Warranty
The entire machine is provided with free warranty, and core components have an extended warranty period. Strict quality inspection is carried out upon leaving the factory.
Professional engineers provide on-site installation, commissioning, and operation training.
Quick after-sales response is available nationwide, and maintenance and repair are arranged nearby.
Original factory parts, equipment upgrades, and model modifications are provided on a long-term basis.
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