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Help CenterAutomatic Razor Wire Production Line, 220V, for Sri Lanka Coastal Security
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As a specialized manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import and Export Trade Co., Ltd. is proud to introduce our robust Automatic Razor Wire Production Line, specifically engineered for demanding security applications such as coastal defense in Sri Lanka. With extensive experience supplying to diverse global markets including Southeast Asia, Africa, and Europe, we understand the critical need for reliable, high-output perimeter security solutions. This 220V production line is designed to deliver consistent, high-quality razor wire (barbed tape) with minimal operator intervention, making it an ideal investment for security contractors, government projects, and fencing material manufacturers aiming to enhance local production capabilities and supply chain resilience.
Our production line integrates advanced automation to streamline the entire process from galvanized steel wire feeding to the final coiling of the razor wire. The system is built for durability and continuous operation, capable of producing various standard and customized razor wire patterns essential for creating formidable physical barriers.
Key Technical Specifications & Features:
- High-Efficiency Automation: The line features a PLC-controlled system that automates wire straightening, forming, barbing, and coiling. This significantly reduces labor costs and human error while ensuring uniform product quality across long production runs.
- Versatile Output: Capable of producing standard types of razor wire (such as concertina coils or straight lines) with customizable barb spacing, blade length, and coil diameter to meet specific project specifications for coastal and high-security zones.
- Robust Construction: Manufactured from high-strength steel and alloy components, the machinery is designed to withstand the rigors of continuous production. Critical forming rollers and blades are made from hardened materials for extended service life.
- User-Friendly Interface: Equipped with a touch-screen HMI (Human-Machine Interface) that allows operators to easily set parameters, monitor production speed, track output, and diagnose issues, simplifying operation and maintenance.
- Adaptable Design for 220V: Engineered to operate efficiently on a standard 220V power supply, making it suitable for the electrical infrastructure commonly found in Sri Lanka and many other target markets, reducing the need for complex power modifications.
- Integrated Safety Features: Includes emergency stop buttons, protective guarding around moving parts, and electrical safety systems to protect operators, aligning with responsible manufacturing practices.
The table below outlines some of the core operational parameters of the production line:
| Parameter | Specification / Capability |
| Input Wire Diameter Range | 2.0 mm to 2.5 mm (Galvanized Steel) |
| Production Speed | Adjustable, typically 15-25 meters per minute |
| Finished Coil Diameter | Customizable (e.g., 450mm, 600mm, 700mm) |
| Barb Spacing | Configurable (e.g., 75mm, 100mm, 120mm) |
| Control System | PLC with Touch Screen HMI |
| Main Power Requirement | 220V, 50/60Hz (configurable) |
Benefits for Your Business:
- Cost-Effective Production: By automating the manufacturing process, you drastically reduce dependence on skilled manual labor, lower per-unit production costs, and increase profit margins on security fencing projects.
- Supply Chain Control: Establish in-house production of a critical security material. This reduces lead times, ensures availability for urgent projects (like coastal security upgrades), and protects against price fluctuations in the imported goods market.
- Quality Consistency: Automated precision ensures every meter of razor wire meets the same high standard, providing reliable performance in the field. Consistent quality is crucial for security applications where barrier integrity cannot be compromised.
- Market Responsiveness: The ability to quickly produce custom specifications allows you to bid on and fulfill a wider range of government tenders and private security contracts in Sri Lanka and the broader region.
Backed by Hebei Jinlongyu's proven track record of exporting industrial machinery through Tianjin Port to over eight major global regions—including South America, Southeast Asia, Africa, and Europe—you are partnering with a supplier that understands international logistics and the specific needs of diverse markets. Our focus on the Sri Lankan market for coastal security applications means this line is configured with local conditions in mind. We provide comprehensive support, from installation guidance to operational training and spare parts availability, ensuring your investment delivers long-term value. Take control of your razor wire supply and enhance your competitive edge in the security sector. Contact us today for a detailed quotation, technical datasheet, or to discuss how this production line can be tailored to your specific operational goals.
Frequently Asked Questions (FAQ):
Q1: What type of raw material does this production line require?
A1: The line is designed to process galvanized steel wire, typically with a diameter range of 2.0mm to 2.5mm. The specific grade and tensile strength can be discussed based on your desired final product specifications.
Q2: Is technical training provided for our operators?
A2: Yes. We provide detailed operational manuals, video guides, and online/on-site training support (available upon request) to ensure your team can safely and efficiently operate and perform basic maintenance on the production line.
Q3: Can the machine produce different styles of razor wire, such as concertina coil and straight line?
A3: The primary function is to produce the razor barbed tape itself. The finished wire can then be used to form concertina coils using a separate coiling machine or used in straight-line applications. The production line's output is the core razor tape.
Q4: How is the machine packaged for shipment, and what is the estimated delivery time to Sri Lanka?
A4: The production line is disassembled into major modules, securely packed in wooden crates for sea freight from Tianjin Port. Delivery time to Sri Lanka typically ranges from 4 to 6 weeks, depending on final destination and shipping schedule.
Q5: What is the expected daily output of this automatic line?
A5: Output depends on wire diameter, barb spacing, and operational hours. Under standard conditions with an 8-hour shift, the line can produce approximately 7,000 to 12,000 linear meters of razor wire.
Q6: Are spare parts readily available?
A6: We supply a standard set of commonly worn spare parts (like forming blades and rollers) with the machine. A comprehensive spare parts list is provided, and all parts are available for order to ensure minimal downtime.
Q7: Is the 220V power requirement suitable for three-phase industrial power?
A7: The 220V specification generally refers to a single-phase power input for the control system. The main drive motors may require a three-phase power setup. A detailed electrical requirement sheet will be provided based on the final machine configuration.
Q8: Do you offer after-sales service and support?
A8: Absolutely. We offer remote technical support via phone and video call. For more complex issues, on-site engineer service can be arranged. Our goal is to ensure the long-term productivity of your investment.
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