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Help CenterHeavy-Duty Barbed Wire Production Line With 7.5KW Motor and PLC Control
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As a professional manufacturer and exporter based in Hengshui, Hebei, Hebei Jinlongyu Import and Export Trade Co., Ltd. is proud to introduce our robust Heavy-Duty Barbed Wire Production Line. Engineered for demanding industrial applications, this production line integrates a powerful 7.5KW motor with advanced PLC control, delivering consistent, high-volume output of quality barbed wire for fencing and security purposes. Our machine is designed to meet the rigorous requirements of global markets, including South America, Southeast Asia, Africa, and Europe, offering a reliable solution for businesses seeking to enhance their manufacturing capabilities.
This production line stands out for its durability, precision, and operational efficiency. It transforms raw materials like galvanized steel wire into tightly twisted, sharp-barbed wire coils with minimal manual intervention. The PLC control system ensures repeatable settings, reducing human error and material waste, which translates directly into lower production costs and higher profit margins for our clients.
Core Features & Technical Advantages:
- High-Torque 7.5KW Motor: Provides ample power for continuous, heavy-gauge wire processing without stalling or overheating, ensuring uninterrupted production cycles.
- Intelligent PLC Control Panel: Allows for precise programming of wire twist pitch, barb spacing, and production speed. Operators can store multiple recipes for different product specifications.
- Heavy-Duty Mechanical Frame: Constructed from reinforced steel, the frame absorbs vibrations and maintains alignment under high-stress operations, guaranteeing long-term stability.
- Modular Design: Key components, such as the wire straightener, barb forming unit, and twisting head, are designed for easy access, maintenance, and potential future upgrades.
- Safety-Focused Operation: Includes emergency stop buttons, protective covers over moving parts, and system fault alarms to protect operators and equipment.
- Energy-Efficient Performance: The optimized motor and drive system reduce overall power consumption compared to older, less controlled machinery.
Detailed Technical Specifications:
| Parameter | Specification |
| Main Motor Power | 7.5 Kilowatt (KW) |
| Control System | Programmable Logic Controller (PLC) |
| Suitable Wire Diameter | Typically 1.5mm - 3.0mm (Customizable) |
| Production Speed | Adjustable via PLC (e.g., 30-80 meters/min) |
| Barb Spacing | Programmable, common ranges 75mm-150mm |
| Twist Type | Double Strand Twist (Standard) |
| Power Supply | 380V / 50Hz (3 Phase) or customizable |
Benefits for Your Business:
- Increased Output: Automates the barbing and twisting process, significantly boosting daily production capacity.
- Consistent Quality: PLC control eliminates variations, producing uniform barbed wire that meets strict customer and regulatory standards.
- Reduced Labor Costs: Minimizes the need for skilled manual labor in the twisting and barb-forming stages.
- Enhanced Flexibility: Quick changeovers between different wire gauges and barb spacings allow you to cater to diverse market demands.
- Lower Maintenance: The heavy-duty build and quality components result in fewer breakdowns and lower long-term servicing costs.
Hebei Jinlongyu has established a strong reputation by supplying reliable machinery to diverse regions, from South America and Africa to Europe and Oceania. Our strategic location near Tianjin Port facilitates efficient logistics and timely shipments worldwide. Choosing our Heavy-Duty Barbed Wire Production Line means investing in a proven asset that enhances your manufacturing efficiency, product quality, and competitive edge. We provide comprehensive support, including installation guidance and operational training.
Frequently Asked Questions (FAQ):
-
What is the primary advantage of PLC control in this machine?
PLC control offers precise, repeatable automation. It allows you to program production parameters (speed, twist, barb spacing) into memory, ensuring every batch is identical and reducing setup time for different product runs. -
Can this production line handle different types of wire?
Yes, it is primarily designed for galvanized steel or iron wire. The specific diameter range (e.g., 1.5mm-3.0mm) can be discussed and potentially customized to suit your raw material specifications. -
What is the expected output per day?
Output depends on wire diameter, barb spacing, and set speed. Under typical conditions, a line like this can produce several tons of barbed wire in an 8-hour shift, a substantial increase over manual methods. -
Is technical training provided with the machine?
Yes, we provide detailed operational manuals and can arrange for online or on-site training sessions to ensure your team can operate and perform basic maintenance safely and effectively. -
How reliable is the 7.5KW motor for continuous operation?
The motor is selected for industrial durability. It is designed to handle the constant load of twisting and barb-forming without overheating, ensuring reliable performance during long production hours. -
What are the main spare parts, and are they readily available?
Common wear parts include forming dies, twisting gears, and guide rollers. We maintain an inventory of critical spares and can ship them promptly to minimize your downtime. -
Can the machine be adapted for single-strand barbed wire?
Our standard configuration is for double-strand twisted wire. Modifications for single-strand production may be possible and would require a technical consultation to assess feasibility. -
What voltage does the machine require?
The standard configuration is for a 380V, 3-phase, 50Hz power supply, common in industrial settings globally. We can discuss other voltage requirements (e.g., 440V, 60Hz) based on your location.
Ready to upgrade your barbed wire manufacturing? Contact Hebei Jinlongyu today to discuss your requirements, request a detailed quotation, or arrange a virtual demonstration of this powerful and efficient production line in action.
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