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Automatic Barbed Wire Making Line With Wire Straightening and Cutting Unit
Product Spotlights
A fully automated, integrated production line for barbed wire manufacturing. It combines wire straightening, precision cutting, and barb forming into one continuous process, ensuring high output, consistent quality, and reduced labor costs. Built with robust construction and PLC control for flexibility across various wire specifications, it is designed for efficiency and durability in industrial fencing production.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Automation Level:
Fully Automatic
Core Function:
Wire Straightening, Cutting, Barbed Wire Forming
Suitable Wire Material:
Galvanized Steel Wire, Black Annealed Wire
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Automation Level
Fully Automatic
Core Function
Wire Straightening, Cutting, Barbed Wire Forming
Suitable Wire Material
Galvanized Steel Wire, Black Annealed Wire
Wire Diameter Range
Customizable, typically 1.8mm - 4.0mm
Production Speed
Adjustable, high-speed output
Control System
PLC with Touch Screen Interface
Main Application
Security Fencing, Agricultural Fencing, Military Zones
Power Supply
380V/50Hz or customizable
Machine Frame
Robust Steel Construction
Optional Features
Automatic Coiling, Counting, Lubrication System
As a leading manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. specializes in providing robust and efficient fencing machinery solutions to a global clientele. Our Automatic Barbed Wire Making Line with Integrated Wire Straightening and Cutting Unit represents the culmination of engineering expertise aimed at maximizing productivity and ensuring consistent, high-quality output for security and agricultural fencing applications worldwide. This fully integrated production line is designed to streamline the entire barbed wire manufacturing process, from raw wire feeding to final coiling, significantly reducing labor costs and material waste while enhancing operational safety.
Engineered for durability and precision, this line is a cornerstone for businesses looking to scale their fencing wire production. We understand the critical demands of markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, which is why our machinery is built to deliver reliable performance under varied operational conditions. By integrating wire straightening and cutting directly into the forming process, we eliminate multiple handling steps, resulting in a more efficient, cost-effective, and safer production environment for your factory floor.
Core Product Features & Technical Advantages:
- Fully Integrated Automation: The line seamlessly combines wire straightening, precision cutting, barb point twisting, and main line twisting into one continuous operation. This end-to-end automation minimizes manual intervention, boosts throughput, and ensures uniform product quality.
- High-Precision Straightening & Cutting Unit: Equipped with multi-roller straightening mechanisms and servo-driven cutting systems, the unit guarantees perfectly straight base wire and accurate, burr-free cuts to the desired length. This precision is fundamental for the consistent formation of barb points and the overall strength of the final fence.
- Robust Construction for Heavy-Duty Use: The machine frame is constructed from high-strength steel and reinforced at critical stress points. Key components like twisting heads, gears, and guides are made from hardened alloys, ensuring longevity and resistance to wear even with high-tensile wire materials.
- User-Friendly PLC Control System: Operation is centralized through an intuitive PLC (Programmable Logic Controller) with a color touch-screen Human-Machine Interface (HMI). Operators can easily set parameters like wire length, barb spacing, production speed, and twist count, and the system stores recipes for different product specifications.
- High Flexibility and Customization: The line is highly adaptable. It can process various wire diameters (commonly from 1.8mm to 4.0mm) and can be configured to produce different barbed wire styles (such as single twist, double twist) and barb spacings according to customer requirements.
- Enhanced Safety Features: Safety is paramount. The line includes emergency stop buttons along its length, protective guards over moving parts, and electrical safety systems compliant with industrial standards, creating a safer workplace for operators.
- Energy-Efficient Design: Utilizing high-efficiency motors and optimized mechanical drives, the line reduces overall power consumption. An optional automatic lubrication system further decreases friction and energy loss on moving parts.
Detailed Technical Specifications:
| Parameter | Specification / Capability |
| Suitable Wire Diameter | Typically 1.8mm - 4.0mm (Customizable) |
| Base Wire Straightening Accuracy | High precision, minimal residual curvature |
| Cutting Length Range | Wide range, programmable via HMI |
| Production Speed | Adjustable, capable of high-speed output |
| Control System | PLC with Color Touch Screen (HMI) |
| Main Power Requirement | 380V, 50Hz (3 Phase) or as requested |
| Machine Dimensions (LxWxH) | Customizable based on configuration |
| Optional End-Of-Line Units | Automatic Coiler, Wire Counter, Lubricator |
Benefits for Your Business:
- Substantial Increase in Output: Automating the straightening, cutting, and forming processes multiplies daily production capacity compared to semi-automatic or manual methods.
- Superior and Consistent Product Quality: Precise control over wire straightness, cut length, barb formation, and twist tightness results in barbed wire that meets strict dimensional and strength standards consistently.
- Significant Reduction in Operational Costs: Lower labor dependency and minimized wire waste from inaccurate cutting directly translate to higher profit margins.
- Quick Return on Investment (ROI): The efficiency gains and cost savings typically allow businesses to recover their investment in this automated line within a predictable timeframe.
- Competitive Edge in the Market: The ability to produce high-quality barbed wire reliably and at scale enables you to fulfill larger orders and compete more effectively in both local and export markets.
Trust in a supplier with a proven global footprint. Hebei Jinlongyu has successfully delivered industrial machinery to diverse and demanding markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our strategic location and logistics expertise ensure smooth shipment from Tianjin Port, one of China's major international hubs, facilitating timely delivery to your destination. We provide comprehensive support, including installation guidance, operational training, and after-sales service, to guarantee your production line's success. Choose our Automatic Barbed Wire Making Line to transform your fencing wire manufacturing—contact us today for a detailed quotation and technical consultation to tailor a solution that meets your specific production goals.
Frequently Asked Questions (FAQ)
-
Q: What types of wire can this production line process?
A: The line is primarily designed for processing steel wires commonly used in barbed wire, such as galvanized steel wire and black annealed (low carbon) wire. The specific diameter range can be customized to suit your raw material. -
Q: How automated is the line? What level of manual labor is required?
A: It is a fully automatic line. Once set up and fed with coil wire, it performs straightening, cutting, barb forming, twisting, and coiling automatically. An operator is mainly needed for monitoring, loading raw material, and removing finished coils. -
Q: Can the machine produce different styles of barbed wire (e.g., single twist vs. double twist)?
A: Yes, the line is highly flexible. By changing or adjusting certain tooling and settings on the twisting unit, it can be configured to produce various barbed wire types, including different twist styles and barb spacings. -
Q: What is the typical production speed, and can it be adjusted?
A: The production speed is fully adjustable via the PLC control panel. The maximum speed depends on the wire diameter and barb spacing. Operators can set the optimal speed to balance output with quality requirements. -
Q: What kind of training and after-sales support do you provide?
A: We provide detailed installation manuals, on-site or remote installation guidance (if needed), and comprehensive operational training for your technicians. We also offer reliable after-sales support, including online technical assistance and supply of spare parts. -
Q: What power supply is required to run this machinery?
A: The standard configuration is designed for a 380V, 50Hz, 3-phase industrial power supply, which is common globally. We can discuss modifications for other power specifications based on your local grid. -
Q: How do you ensure the precision of the wire cutting length?
A: Precision is achieved through a servo-driven cutting system. The desired length is programmed into the PLC, and the servo motor ensures highly accurate and repeatable cuts, which is critical for product consistency. -
Q: What are the main factors affecting the final price of the line?
A: The final price depends on the required configuration, including the wire diameter capacity, desired production speed, choice of optional features (like automatic coilers), and specific customization requests. We provide transparent pricing based on your needs.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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