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As a specialized manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced PLC-Controlled Barbed Wire Machine. Engineered specifically for the high-volume production of barbed wire used in highway guardrail systems, this machine represents a significant leap in manufacturing efficiency, precision, and reliability. We understand that safety infrastructure like highway guardrails demands consistent quality, and our machine is built to deliver just that, batch after batch. With extensive experience serving global markets including South America, Southeast Asia, Africa, and Europe, we have tailored this equipment to meet diverse international standards and production needs. This machine is not just a tool; it's a solution designed to enhance your production capacity, reduce operational costs, and ensure the superior quality of your safety barrier products.
The core of this machine is its sophisticated Programmable Logic Controller (PLC) system, which automates the entire production process from wire feeding and twisting to barb forming and coiling. This automation eliminates human error, ensures uniform product specifications, and allows for quick changeovers between different barb spacing and wire gauges. Operators can easily input parameters via the user-friendly Touch Screen Human-Machine Interface (HMI), making the machine accessible even with moderate technical training.
Key Technical Specifications & Advantages:
- Precision Barb Formation: Utilizes high-hardness forming dies and precise servo mechanisms to create sharp, consistent barbs with exact spacing. This is critical for the deterrent effectiveness of highway guardrail wire.
- High-Speed Production: Engineered for continuous operation, the machine can achieve speeds of up to 150 meters per minute, dramatically increasing output compared to traditional or semi-automatic machines.
- Robust Construction: The main frame is fabricated from heavy-duty steel plates and profiles, ensuring stability and minimal vibration during high-speed operation, which directly contributes to longer machine life and consistent product quality.
- Versatile Material Compatibility: Designed to process both standard galvanized steel wire and PVC-coated wire, offering flexibility for producing different types of guardrail barbed wire based on corrosion resistance requirements.
- Automatic Coiling System: Integrated with an automatic winder that produces neat, tight coils of predetermined length (e.g., 400m, 500m), ready for packaging and shipment, reducing manual labor.
- Safety Features: Includes emergency stop buttons, protective covers over moving parts, and fault alarm systems integrated into the PLC, prioritizing operator safety.
The technical parameters for standard models are summarized below. Please note that configurations can be customized based on specific wire types and output requirements.
| Parameter | Specification |
| Suitable Wire Diameter | 2.0 mm - 3.5 mm (Main wire & Barb wire) |
| Barb Spacing | Adjustable (Common: 75mm, 100mm, 125mm) |
| Twist Type | Single twist or Double twist (Model dependent) |
| Production Speed | Approx. 100 - 150 m/min |
| Coil Weight/Length | Customizable (e.g., 25kg/coil, 50kg/coil) |
| Main Motor Power | 7.5 kW - 15 kW (Depending on model) |
| Control System | PLC (Brands like Siemens/Mitsubishi optional) + Touch Screen |
Benefits for Your Business:
- Increased Profitability: Higher automation reduces labor dependency and increases output, lowering your per-unit production cost.
- Superior Product Consistency: PLC control guarantees every meter of barbed wire meets the same tight specification, enhancing your brand reputation for quality in the safety products market.
- Operational Flexibility: Quick setup changes allow you to accept orders for different barbed wire specifications without significant downtime, making you more responsive to client needs.
- Reduced Waste: Precise control over wire feeding and cutting minimizes material waste, contributing to cost savings and more sustainable operations.
- Easier Maintenance: The modular design and PLC diagnostic functions simplify troubleshooting and routine maintenance, keeping your production line running smoothly.
Trust is paramount in B2B transactions, especially for capital equipment. Hebei Jinlongyu's position as an established exporter, with shipments facilitated through the major Tianjin Port, ensures reliable logistics to your destination. Our active presence in markets from South America and Africa to Europe and Oceania demonstrates the global acceptance and adaptability of our machinery. We provide comprehensive support, including detailed operation manuals, installation guidance (available upon request), and access to spare parts. This PLC-Controlled Barbed Wire Machine is an investment in the future of your guardrail production capability. It is engineered to deliver the durability, precision, and efficiency required for modern infrastructure projects. Contact us today to discuss how this machine can be configured for your specific production goals and to request a detailed quotation.
Frequently Asked Questions (FAQ)
-
What is the main advantage of a PLC-controlled machine over a traditional one?
The primary advantage is consistent, high-precision automation. The PLC ensures every barb is formed and spaced identically, which is difficult to achieve manually. It also allows for easy parameter changes via a touch screen, reducing setup time and operator skill requirements. -
Can this machine produce both single twist and double twist barbed wire?
Our product line includes models configured for either single twist or double twist production. Please specify your requirement when inquiring, and we will recommend the suitable model. Some advanced models may offer switchable configurations. -
What kind of after-sales service and support do you provide?
We provide detailed English operation manuals, installation drawings, and online technical support. Critical spare parts are available for order. For complex installations, on-site technician guidance can be arranged (subject to terms). -
Is the machine compatible with different international power standards?
Yes. The machine's electrical system can be customized for common standards such as 380V/50Hz (common in many countries) or 440V/60Hz. Please inform us of your local power specifications during inquiry. -
How is the machine packaged for overseas shipment?
The machine is securely packed in a wooden crate suitable for long-distance sea freight. Critical components are disassembled and packed separately with protective materials to prevent damage during transit from Tianjin Port to your location. -
What is the typical lead time for delivery?
Lead time depends on the model specification and current production schedule. For standard models, it typically ranges from 25 to 40 days after order confirmation. Customized configurations may require additional time. -
Can the machine process PVC-coated wire for enhanced corrosion resistance?
Absolutely. The machine is designed with guides and tensioners that handle PVC-coated wire effectively without damaging the coating, making it ideal for producing barbed wire for harsh environmental conditions. -
What training is required for our operators?
The touch-screen HMI is designed for intuitive operation. We provide comprehensive operational training materials. Basic training for your technicians on machine functions, routine maintenance, and simple parameter adjustments is part of our support package.
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