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As a leading manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to present our advanced Automatic Barb Spacing Adjustable Barbed Wire Machine with PLC Control. Engineered for precision and efficiency, this machine represents a significant leap forward in fence wire production technology. We have successfully supplied robust and reliable machinery to diverse markets including South America, Southeast Asia, Africa, and Europe, building a reputation for quality that stands the test of time. This machine is designed to empower manufacturers by automating one of the most critical and variable processes in barbed wire production, ensuring consistent quality and maximizing output with minimal operator intervention.
The core innovation of this machine lies in its fully programmable barb placement system. Unlike traditional machines with fixed spacing, our PLC-controlled unit offers unparalleled flexibility.
- Precision PLC Control: The heart of the machine is an industrial-grade Programmable Logic Controller (PLC) paired with a user-friendly Touch Screen Human-Machine Interface (HMI). This allows operators to input the desired barb spacing, production speed, and other parameters with ease. Changes can be made in seconds without mechanical adjustments, drastically reducing downtime between production runs for different specifications.
- Automatic Spacing Adjustment: The barb-forming and wrapping mechanism is synchronized with the wire feed through servo or precision stepper motors. This ensures each barb is placed at the exact programmed interval along the line wire, resulting in a product with uniform appearance and consistent defensive properties.
- Enhanced Production Efficiency: Automation translates directly to higher output. The machine maintains a steady, high-speed production rate while eliminating human error in barb spacing. This leads to a more efficient use of raw materials (line wire and barb wire) and a significant increase in daily production capacity compared to semi-automatic or manual machines.
- Superior Product Consistency: Every coil of barbed wire produced is identical. Consistent barb spacing is crucial for the wire's effectiveness as a barrier and for its aesthetic appeal in commercial fencing projects. Our machine guarantees this consistency batch after batch.
- Robust Construction: Built on a heavy-duty steel frame, the machine is designed for continuous operation in industrial environments. Key components like forming heads, rollers, and guides are made from hardened or alloy steels to withstand wear and ensure long service life.
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Versatile Output: The machine can be configured to produce various types of barbed wire, including:
- Traditional 2-point or 4-point barbed wire.
- Single strand or double strand (twisted) line wire configurations.
- Different barb lengths and sharpness levels based on customer dies.
Technical specifications can be tailored to your specific needs, but a standard configuration typically includes the following capabilities:
| Parameter | Specification / Capability |
| Control System | Industrial PLC with Color Touch Screen Interface |
| Barb Spacing Range | Programmable, commonly from 75mm to 150mm (customizable) |
| Line Wire Diameter | Typically 1.8mm to 2.8mm (Galvanized or other) |
| Barb Wire Diameter | Typically 1.8mm to 2.2mm |
| Production Speed | Variable, optimized for spacing and wire type |
| Main Motor Power | Standard industrial motor (e.g., 5.5kW - 7.5kW) |
| Machine Dimensions (LxWxH) | Approx. 4000mm x 1200mm x 1500mm (varies) |
| Power Requirements | 380V/50Hz/3Phase (or as per local standard) |
The benefits for your business are clear. By investing in this automatic machine, you reduce labor costs associated with manual spacing adjustment and quality inspection. You minimize material waste caused by inconsistent production. You gain the ability to quickly fulfill orders for different barb spacing specifications, making your operation more agile and responsive to market demands. Furthermore, the reliable performance of our machines, backed by our technical support, ensures your production line runs smoothly, protecting your investment and supporting your business growth.
Hebei Jinlongyu has established a strong global footprint, with our products shipped worldwide from the major Tianjin Port. Our extensive experience in supplying to varied international markets means we understand the different standards and requirements across regions. This machine is built to deliver reliable performance in diverse operating conditions. We invite you to join our list of satisfied clients who have enhanced their manufacturing capabilities with our automated solutions. For a detailed quotation, customized configuration options, or to discuss your specific production needs, please contact our sales team today. Let us help you build a more efficient and profitable fencing wire production line.
Frequently Asked Questions (FAQ)
Q1: How quickly can the barb spacing be changed on this machine?
A1: The change is instantaneous through the PLC touch screen. You simply enter the new spacing value (e.g., from 100mm to 125mm), and the machine's control system automatically adjusts the mechanism. This eliminates the need for manual tool changes or recalibrations, saving significant time.
Q2: What kind of training is required for operators?
A2: The PLC interface is designed for intuitive operation. Basic training on screen navigation, parameter input, and routine start/stop procedures is typically sufficient for daily operation. We provide comprehensive operation manuals and can offer optional on-site or remote training sessions.
Q3: Can this machine produce both galvanized and PVC-coated barbed wire?
A3: The core wire forming process is compatible with both. The machine is designed to handle standard galvanized steel wire. For PVC-coated wire, it is crucial that the coating is uniform and of a specified thickness to ensure smooth feeding and proper barb formation. We can advise on optimal wire specifications for coated products.
Q4: Is the PLC program locked, or can we modify it ourselves?
A4: For safety and machine integrity, the core machine control program is protected. However, all operational parameters that a user would need to change—such as spacing, speed, and production counts—are fully accessible and adjustable through the password-protected user level on the HMI. Advanced customization requires factory support.
Q5: What is the expected maintenance schedule for this automatic machine?
A5: Maintenance is straightforward. It primarily involves regular lubrication of moving parts, inspection of wear items like forming dies and guide rollers, and keeping the electrical panels clean and dust-free. A recommended maintenance checklist is provided with the machine.
Q6: Do you provide spare parts, and what is the lead time?
A6: Yes, we maintain a stock of commonly used spare parts such as forming dies, guide rollers, and electrical components. Lead times for standard parts are short. For any specific part requests, we can provide a timely quotation and shipping estimate from our location in Hengshui.
Q7: Can the machine be customized for a very specific barb spacing pattern, not just a fixed interval?
A7: The standard machine is programmed for consistent, repeating intervals. For complex, non-repeating patterns, a more advanced motion control system would be required. This is a specialized customization that can be discussed based on your exact pattern requirements.
Q8: What after-sales support do you offer?
A8> Our support includes detailed documentation, online troubleshooting assistance via video call, and guidance for local technicians. For major issues, we can dispatch our engineers, subject to travel arrangements. Our goal is to ensure your machine maintains high uptime.
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