Automatic Barbed Wire Production Line With PLC Control for High Security Fencing
Product Spotlights
Hebei Jinlongyu Import And Export Trade Co., Ltd. proudly presents our Automatic Barbed Wire Production Line with PLC Control for High Security Fencing. As a trusted manufacturer based in Hengshui, Hebei, China, we specialize in delivering robust and efficient wire processing solutions to global markets, including South America, Southeast Asia, Africa, Oceania, and Europe. This production line is engineered to produce high-quality barbed wire used in perimeter security, military installations, prisons, and industrial fencing. With advanced PLC control, our machine ensures precise barb spacing, consistent twist quality, and high output, reducing labor costs and material waste. Whether you need single twist or double twist barbed wire, this line offers flexibility and reliability for demanding fencing projects.
The core advantage of our production line lies in its fully automated operation. From wire feeding to barb forming, cutting, and coiling, every step is synchronized by the PLC system, minimizing human intervention and maximizing efficiency. The machine is built with heavy-duty steel frames and high-precision components, ensuring long service life even under continuous operation. It can process galvanized steel wire or PVC coated wire with diameters ranging from 1.5mm to 3.5mm, producing barbed wire that meets international standards for tensile strength and corrosion resistance. The adjustable barb spacing (75mm to 150mm) allows customization for different security levels, making it suitable for both low-risk and high-security applications.
Below are the key technical specifications of our Automatic Barbed Wire Production Line:
| Parameter | Value |
|---|---|
| Control System | PLC (Siemens or Mitsubishi, optional) |
| Wire Diameter Range | 1.5mm - 3.5mm |
| Barb Spacing | 75mm - 150mm (adjustable) |
| Production Speed | 30 - 50 meters per minute |
| Power Consumption | 5.5kW - 7.5kW |
| Voltage | 380V / 50Hz (customizable) |
| Machine Weight | Approx. 2,500 kg |
| Output Coil Diameter | 500mm - 800mm |
Product Features and Benefits:
- PLC Control: The Siemens or Mitsubishi PLC system provides real-time monitoring and adjustment of barb spacing, twist count, and cutting length. This ensures consistent product quality and reduces material waste by up to 15% compared to manual lines.
- High Production Speed: With a speed of 30-50 meters per minute, this line can produce up to 3,000 meters of barbed wire per 8-hour shift, significantly boosting your output capacity.
- Durable Construction: The machine frame is made of Q235 steel, and the barb forming dies are crafted from hardened alloy steel, ensuring resistance to wear and tear. This extends the machine's lifespan to over 10 years with proper maintenance.
- Versatile Material Handling: It can process both galvanized steel wire (with tensile strength up to 600 MPa) and PVC coated wire, allowing you to cater to different customer preferences for corrosion resistance and aesthetics.
- User-Friendly Interface: The touch screen control panel displays all operational parameters in real-time. Operators can easily set barb spacing, twist type, and production quantity without specialized training.
- Low Maintenance: Automatic lubrication system reduces manual greasing frequency, and the modular design allows quick replacement of worn parts, minimizing downtime.
- Safety Features: Emergency stop buttons, overload protection, and safety guards are integrated to protect operators and comply with international safety standards.
Our production line is ideal for manufacturing barbed wire used in high-security fencing for military bases, prisons, airports, and industrial perimeters. The adjustable barb spacing allows you to create products that meet specific security requirements—closer barbs for maximum deterrence or wider spacing for cost-effective solutions. Additionally, the machine can produce both single twist (for general fencing) and double twist (for higher strength) barbed wire, giving you a competitive edge in the market.
Why Choose Hebei Jinlongyu?
With years of experience in the wire and fencing industry, Hebei Jinlongyu Import And Export Trade Co., Ltd. has established a strong reputation for delivering reliable machinery to clients across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. We ship all orders from Tianjin Port, ensuring timely delivery and professional logistics support. Our after-sales service includes online technical support, spare parts supply, and optional on-site installation guidance. We have successfully supplied over 200 production lines to customers worldwide, with a customer satisfaction rate exceeding 95%. By choosing our Automatic Barbed Wire Production Line, you are investing in a machine that combines advanced technology, durability, and cost-efficiency. Contact us today to request a quote or arrange a factory visit!
Frequently Asked Questions (FAQ)
Q1: What is the minimum order quantity for this production line?
A: The minimum order quantity is 1 set. We accept small orders for trial purposes, and bulk discounts are available for multiple units.
Q2: Can the machine produce barbed wire with different barb shapes?
A: Yes, the machine can produce standard 4-point barbs, as well as 2-point barbs upon request. The barb shape is determined by the die set, which can be customized.
Q3: What is the power requirement for this line?
A: The standard power requirement is 380V, 50Hz, three-phase. However, we can customize the voltage to 220V, 440V, or 60Hz to match your local electrical system.
Q4: How long does it take to install and commission the machine?
A: Installation and commissioning typically take 3-5 days with our technical team. We also provide remote guidance via video call if needed.
Q5: What is the warranty period?
A: We offer a 12-month warranty from the date of shipment, covering manufacturing defects. Spare parts are available at competitive prices after the warranty period.
Q6: Can the machine produce barbed wire with PVC coating?
A: Yes, the line can process PVC coated wire directly. However, if you need to coat the wire after barbing, we recommend using a separate PVC coating line.
Q7: What is the maximum wire tensile strength the machine can handle?
A: The machine is designed to handle wire with tensile strength up to 600 MPa. For higher strength wires, please consult our engineers for customization.
Q8: Do you provide training for operators?
A: Yes, we provide free online training for up to 2 operators. On-site training is available at an additional cost, depending on the location.
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