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High Speed Barbed Wire Making Machine With Tension Control for Security Fencing

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Product Spotlights

This automated production line integrates high-speed operation with precision tension control to manufacture consistent, high-quality barbed wire for security fencing. Key features include a user-friendly PLC interface, adjustable barb spacing, compatibility with various wire gauges, and durable alloy tooling. It significantly boosts productivity, reduces material waste, and ensures reliable output for contractors and manufacturers serving global infrastructure and agricultural markets.
Negotiable MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
High-strength steel frame and alloy components
Capacity/Speed:
Up to 120 meters per minute, customizable
Wire Gauge Compatibility:
From 2.0mm to 4.0mm
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Hebei Jinlongyu Import And Export Trade Co., Ltd.
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1Yr
Verified Business License
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Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.

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Material High-strength steel frame and alloy components
Capacity/Speed Up to 120 meters per minute, customizable
Wire Gauge Compatibility From 2.0mm to 4.0mm
Control System PLC with touch screen interface
Tension Control Automatic, with digital display and adjustment
Application Security fencing, perimeter protection, farm fencing
Power Supply 380V/50Hz 3-phase or customizable
Machine Dimensions Approx. 6m(L) x 2m(W) x 1.8m(H)
Barb Spacing Adjustable from 75mm to 150mm
Core Function Twisting, barb forming, and coiling in one process

As a leading supplier from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. specializes in providing robust and efficient wire processing solutions to global markets. Our High Speed Barbed Wire Making Machine represents a significant advancement in fencing material production, designed to meet the growing demand for reliable perimeter security worldwide. This machine combines precision engineering with operational efficiency, enabling manufacturers to produce high-quality barbed wire consistently and at a competitive cost. We understand the critical role that security fencing plays in various sectors, and our equipment is engineered to deliver the durability and performance that end-users rely on.

The core innovation of this system lies in its integrated tension control mechanism. Unlike conventional machines where wire tension variations can lead to inconsistent barb formation and product weakness, our machine maintains uniform tension throughout the entire production process. This results in barbed wire with predictable strength, uniform barb spacing, and a professional finish. The high-speed operation does not compromise on quality; instead, it enhances productivity, allowing businesses to fulfill large orders for infrastructure projects, agricultural boundaries, and industrial site protection efficiently.

Key Technical Features and Operational Advantages:

  • Integrated Production Line: Performs wire drawing (optional), straightening, barb forming, twisting, and automatic coiling in a single, continuous operation, minimizing manual handling and labor costs.
  • Precision Tension Control System: Features servo-driven tensioners and feedback sensors that automatically compensate for speed changes, ensuring every meter of wire has consistent tightness and barb alignment.
  • User-Friendly PLC Interface: A centralized touch-screen control panel allows operators to easily set parameters like speed, barb spacing, twist rate, and coil length. Error codes and maintenance alerts are displayed clearly for quick troubleshooting.
  • High-Durability Tooling: The barb-forming heads and twisting gears are made from specially hardened alloys, significantly extending service life and reducing downtime for part replacement, even when processing high-tensile steel wire.
  • Flexible Configuration: The machine can be configured to produce single-strand or double-strand barbed wire, and the barb spacing is easily adjustable to meet different regional standards (e.g., 3-inch or 4-inch barbs).
  • Safety-Centric Design: Includes emergency stop buttons, protective guards over all moving parts, and interlock systems to protect operators, complying with fundamental industrial safety principles.

Detailed Technical Specifications:

Production Speed 80 - 120 meters per minute (adjustable)
Suitable Wire Diameter 2.0 mm (12.5 gauge) to 4.0 mm (8 gauge)
Barb Spacing Range 75 mm, 100 mm, 125 mm, 150 mm (adjustable)
Finished Coil Weight Standard: 25 kg or 50 kg coils. Customizable upon request.
Main Motor Power 15 kW (Standard model, other powers available)
Control Power 220V / 380V, 50Hz/60Hz (configurable for target market)
Machine Weight (approx.) 2800 kg

For business owners, the benefits translate directly to the bottom line. The machine's high output reduces the cost per kilogram of barbed wire produced, improving profit margins. The automated tension control drastically reduces material waste from faulty sections, saving on raw material costs. Its reliability means fewer production stoppages, ensuring on-time delivery to clients—a critical factor for contractors working on security projects. Furthermore, the consistent quality of the output enhances your brand reputation, allowing you to compete for higher-value contracts in government, industrial, and agricultural fencing sectors.

Hebei Jinlongyu's global reach, with established supply chains to South America, Southeast Asia, Africa, and Europe, is a testament to our commitment to quality and service. We ship efficiently via Tianjin Port, ensuring timely delivery. Our experience in diverse markets means we understand the specific fencing standards and requirements across regions, and we can advise on or customize the machine accordingly. This machine is not just a piece of equipment; it's a productivity partnership designed to grow your fencing manufacturing business reliably.

Frequently Asked Questions (FAQ):

  1. What is the main advantage of the tension control system?
    The automatic tension control ensures the wire is held at an optimal tightness during barb forming and twisting. This prevents loose barbs, uneven twists, and weak spots, resulting in a stronger, more uniform, and professional-looking final product compared to manually adjusted machines.
  2. Can this machine use galvanized wire or other coated wires?
    Yes, it is compatible with galvanized steel wire, PVC-coated wire, and other common fencing wires. The tooling is designed to grip the wire firmly without damaging the protective coating, preserving its corrosion resistance.
  3. How difficult is it to change the barb spacing or switch between single and double strand?
    The changeover process is straightforward. Barb spacing is adjusted via the PLC interface and a mechanical change of the spacing gear, which takes a trained operator about 15-30 minutes. Switching between single and double strand typically involves a different set of forming heads, which we can provide as part of a flexible configuration.
  4. What kind of training and after-sales support do you provide?
    We provide detailed operational manuals, installation guidance drawings, and online video support. For larger orders, on-site installation and training by our engineers can be arranged. We also offer a comprehensive spare parts catalog and technical support via email and video call.
  5. Is the machine's speed adjustable, or does it only run at maximum speed?
    The speed is fully adjustable via the touch screen panel. Operators can set a lower speed for initial setup, testing, or when using a new batch of wire, and then increase to the optimal production speed. This flexibility helps in maintaining quality control.
  6. What is the expected output per 8-hour shift?
    Assuming an average speed of 100 meters per minute and accounting for standard setup and minor stoppages, the machine can produce approximately 4,000 to 4,500 kg of barbed wire in an 8-hour shift, depending on wire gauge.
  7. Do you offer different voltage configurations for different countries?
    Absolutely. We routinely configure machines for various market standards, including 380V/50Hz for most regions, 415V/50Hz, and 460V/60Hz. Please specify your local power requirements when inquiring.
  8. How does the automatic coiling system work?
    The machine includes a programmable coiler that winds the finished barbed wire into neat, tight coils of a pre-set weight or length. It automatically stops when the set value is reached, signals the operator, and is ready for strapping and removal, streamlining the packaging process.
Product Tags: Automatic Barbed Wire Machine , High Speed Fence Wire Production Line , Tension Controlled Wire Manufacturing Equipment

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Hebei Jinlongyu Import And Export Trade Co., Ltd.
Gold Verified Supplier
1Yr
Verified Business License
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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