Spiral Razor Wire Forming Machine With Servo Drive System for Precise Coil Pitch Control
Product Spotlights
Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to present our advanced Spiral Razor Wire Forming Machine with Servo Drive System, engineered to deliver exceptional precision in coil pitch control. This machine is designed for manufacturers seeking high efficiency, consistent quality, and reliable performance in producing spiral razor wire for security fencing. With our extensive experience serving markets across South America, Southeast Asia, Africa, Oceania, and Europe, we understand the diverse needs of global clients and have tailored this equipment to meet the highest industrial standards.
The core innovation of this machine lies in its servo drive system, which ensures accurate and repeatable coil pitch adjustments, minimizing material waste and enhancing product uniformity. Whether you require razor wire for perimeter security, military installations, or prison fencing, this machine offers the flexibility to produce various coil diameters and pitches with minimal downtime. Our commitment to quality is reflected in every component, from the robust steel frame to the user-friendly PLC control interface.
Below, we provide a detailed breakdown of the machine's features, technical specifications, and benefits to help you understand why this is a valuable investment for your production line.
Key Features and Technical Specifications
| Parameter | Details |
|---|---|
| Machine Model | JLY-SR-2000 |
| Servo Motor Power | 2.5 kW (optional upgrade) |
| Wire Diameter Range | 1.5 mm – 2.5 mm (customizable upon request) |
| Coil Diameter | 400 mm – 900 mm (adjustable via touchscreen) |
| Coil Pitch Accuracy | ±0.5 mm |
| Production Speed | Up to 30 coils per minute |
| Power Supply | 380V / 50Hz (other voltages available) |
| Control System | PLC with touchscreen interface |
| Machine Weight | Approximately 1,200 kg |
| Dimensions (L×W×H) | 2,800 mm × 1,200 mm × 1,600 mm |
Detailed Advantages and Customer Benefits
- Precise Coil Pitch Control: The servo drive system enables micro-adjustments to the coil pitch, ensuring consistent spacing between razor wire loops. This results in uniform security barriers that meet strict project specifications.
- High Production Efficiency: With a speed of up to 30 coils per minute, this machine significantly boosts output compared to traditional mechanical models, reducing labor costs and increasing profitability.
- User-Friendly Operation: The PLC control system with a touchscreen interface allows operators to easily set parameters such as coil diameter, pitch, and speed. Minimal training is required, making it suitable for factories with varying skill levels.
- Durable Construction: The machine frame is made from heavy-duty steel, ensuring long-term stability even under continuous operation. Key components are sourced from reputable suppliers to minimize maintenance needs.
- Versatility in Production: The machine can handle different wire diameters and coil sizes, allowing you to produce a wide range of razor wire products for different applications—from residential fencing to high-security perimeters.
- Energy Efficiency: The servo drive system consumes less power than hydraulic alternatives, reducing operational costs while maintaining high torque and precision.
- Low Waste Rate: Thanks to the accurate control system, material waste is minimized, which is especially important when working with expensive galvanized or stainless steel wires.
- Easy Maintenance: The modular design allows quick access to internal components for cleaning and servicing. Spare parts are readily available through our global distribution network.
Our machine is particularly suitable for manufacturers who require consistent quality in razor wire production. For example, in prison or military fencing projects, the uniformity of coil pitch directly affects the security level. With our servo-driven system, you can achieve the exact specifications demanded by your clients.
Trust and Reliability from Hebei Jinlongyu
Since our establishment, Hebei Jinlongyu Import And Export Trade Co., Ltd. has been dedicated to providing high-quality machinery to global customers. Located in Hengshui, Hebei—a renowned industrial hub for wire and mesh products—we leverage local expertise and supply chain advantages to deliver cost-effective solutions. Our products are shipped from Tianjin Port, ensuring efficient logistics to destinations worldwide.
We have successfully served clients in South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, with many repeat orders attesting to our reliability. Our team provides comprehensive after-sales support, including installation guidance, troubleshooting, and spare parts supply. We also offer customization options to meet specific production requirements, such as different voltage standards or additional safety features.
By choosing our Spiral Razor Wire Forming Machine, you are investing in a product that combines advanced technology with practical design. We invite you to contact us for a quotation or to arrange a factory visit. Let us help you enhance your production capacity and product quality.
Frequently Asked Questions (FAQ)
-
Q: What wire materials can this machine process?
A: The machine is designed for galvanized steel wire, stainless steel wire, and PVC-coated wire. The recommended wire diameter range is 1.5 mm to 2.5 mm. For other materials, please consult our technical team for feasibility. -
Q: How long does it take to change coil diameter settings?
A: Changing coil diameter is quick and straightforward via the touchscreen interface. The servo system automatically adjusts the forming mechanism, and the entire process takes less than 2 minutes, minimizing downtime between production runs. -
Q: Is training provided for operators?
A: Yes, we provide detailed user manuals and video tutorials. Additionally, our technical support team can offer online training sessions or on-site training upon request (travel costs may apply). -
Q: What is the warranty period for this machine?
A: We offer a standard 12-month warranty covering manufacturing defects. Extended warranty plans are available for purchase. Please contact our sales team for details. -
Q: Can the machine produce razor wire with different blade shapes?
A: The machine is optimized for standard spiral razor wire with uniform blade spacing. For specialized blade shapes or custom patterns, we recommend discussing your requirements with our engineers to determine if modifications are possible. -
Q: What safety features are included?
A: The machine is equipped with emergency stop buttons, safety guards around moving parts, and an automatic shutdown function in case of wire jams or overload. Additional safety sensors can be added as an option. -
Q: How do you ensure the machine meets international standards?
A: Our machines are built according to general industrial safety and performance standards. We can also customize the machine to comply with specific local regulations or electrical codes upon request. -
Q: What is the typical delivery time?
A: For standard models, delivery time is approximately 30–45 days after order confirmation, depending on the current production schedule. Customized machines may require additional time. We ship from Tianjin Port, and shipping time varies by destination.
For more information or to request a personalized quote, please contact our sales team. We look forward to partnering with you to achieve your production goals.
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