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Help CenterAutomatic Cross Type Razor Wire Making Machine With PLC Control, 220V, 30m/min Production Speed
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As a leading manufacturer and exporter from Hengshui, China, Hebei Jinlongyu Import And Export Trade Co., Ltd. proudly presents our advanced Automatic Cross Type Razor Wire Making Machine with PLC Control. Engineered for precision, efficiency, and reliability, this machine is designed to meet the rigorous demands of security product manufacturers worldwide, serving markets from South America and Southeast Asia to Africa, Europe, and beyond. We understand that in the competitive field of security fencing, consistent output and reduced operational costs are paramount. Our machine directly addresses these needs by automating the complex process of weaving high-tensile wire with sharp cross-type razor tape, delivering a formidable final product at an impressive speed of up to 30 meters per minute.
Core Features & Technological Advantages:
- Intelligent PLC Control System: The heart of the machine is its user-friendly Programmable Logic Controller (PLC) paired with a touch-screen interface. This allows for precise control over all production parameters, including wire tension, tape feed speed, and twisting mechanism. Operators can store multiple production recipes for different product specifications, enabling quick changeovers and minimizing setup time.
- High-Speed, Stable Production: Engineered for a maximum output speed of 30 meters per minute, this machine significantly boosts production capacity compared to semi-automatic alternatives. The robust mechanical design and synchronized drives ensure smooth, vibration-free operation even at peak speeds, guaranteeing consistent wire spacing and razor tape alignment.
- Superior Construction & Durability: Built with a heavy-duty steel frame and high-grade components, the machine is designed for longevity and continuous operation in industrial environments. Key wear parts are made from hardened materials to withstand abrasion, ensuring a long service life and reducing maintenance frequency.
- Versatile Material Compatibility: The machine is adept at processing various core wires, such as galvanized steel wire or stainless steel wire, commonly used in high-security applications. It is specifically configured for applying cross-type (BTO) razor tape, creating the characteristic sharp, deterrent barrier.
- Enhanced Safety & Ease of Operation: Safety guards and emergency stop functions are integrated to protect operators. The automated process minimizes direct handling of sharp materials. The intuitive PLC interface requires less specialized training, allowing your workforce to become proficient quickly.
Technical Specifications at a Glance:
| Parameter | Specification |
| Model | JLY-RW-PLC (Representative Model) |
| Control System | PLC with Human-Machine Interface (HMI) |
| Rated Power Supply | 220V, 50/60Hz (Other voltages available upon request) |
| Max. Production Speed | Up to 30 meters per minute |
| Core Wire Diameter Range | Typically 2.0mm - III.0mm (Customizable) |
| Razor Tape Type | Cross Type (BTO) |
| Machine Dimensions (L*W*H) | Approx. 5000mm * 1500mm * 1800mm (Subject to configuration) |
| Net Weight | Approx. 2500 kg |
Tangible Benefits for Your Business:
- Increased Profitability: High automation reduces labor dependency, while the speed maximizes output per shift, directly lowering your cost per meter of razor wire produced.
- Consistent Product Quality: The PLC ensures every meter of wire meets the same tight specifications, enhancing your brand reputation for reliability and allowing you to secure contracts that demand uniform quality.
- Operational Flexibility: Quick adjustment capabilities mean you can accept smaller, specialized orders without sacrificing efficiency, making your business more agile in responding to market demands.
- Scalable Production: This machine forms the backbone of a scalable production line. Its reliability supports business growth, allowing you to confidently take on larger projects.
Backed by Hebei Jinlongyu's extensive experience in serving a diverse global clientele across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, this machine embodies proven industrial performance. Our strategic location near Tianjin Port facilitates smooth and efficient logistics for international shipments. Investing in this Automatic Cross Type Razor Wire Making Machine is not just purchasing equipment; it's acquiring a competitive edge through enhanced productivity, superior product consistency, and reduced operational complexity. We invite you to contact us to discuss how this solution can be tailored to your specific production goals and to explore the potential for your security manufacturing business.
Frequently Asked Questions (FAQ)
Q1: What is the main advantage of the PLC control system on this machine?
A: The PLC system offers precise, repeatable control over the production process. It allows operators to save settings for different product specifications, enabling fast changeovers, reducing human error, and ensuring consistent output quality batch after batch.
Q2: Can this machine use raw materials other than galvanized steel wire?
A: Yes. While optimized for galvanized wire, the machine can typically be configured to handle other high-tensile core wires, such as stainless steel. It's important to discuss your specific material requirements with our technical team for confirmation.
Q3: Is the 220V power supply standard, and can it be adapted for other voltages like 380V or 440V?
A: The standard offering is 220V/50-60Hz, suitable for many markets. However, the machine's electrical system can be customized to accommodate other common industrial voltages, such as 380V or 440V, based on your local power grid specifications.
Q4: What level of operator training is required to run this machine?
A: The machine is designed for ease of use. The touch-screen interface is intuitive. We provide comprehensive operational manuals and can offer video guidance or online training sessions. Basic mechanical and electrical knowledge is beneficial, but extensive specialized training is not typically required.
Q5: What is the expected maintenance schedule for this equipment?
A: Regular maintenance involves routine checks of lubrication points, tension systems, and blade conditions. The robust construction minimizes frequent breakdowns. A recommended maintenance schedule will be provided, and common spare parts are available from our stock to ensure minimal downtime.
Q6: Do you offer technical support and after-sales service?
A: Absolutely. We provide detailed installation guides, operational training materials, and responsive remote technical support. For complex issues, we have service engineers available. Our commitment extends beyond the sale to ensure your production line runs smoothly.
Q7: Can the production speed of 30m/min be adjusted?
A: Yes, the production speed is fully adjustable via the PLC interface. You can run the machine at lower speeds for initial setup, testing, or when working with particularly demanding materials, and ramp up to the maximum speed for optimal throughput.
Q8: What is the lead time for delivery after order confirmation?
A: Lead times vary based on order queue and customization requirements. Generally, for standard configurations, shipment can be arranged within a reasonable period. We prioritize efficient communication and will provide a clear timeline upon order confirmation, leveraging our proximity to Tianjin Port for expedited shipping.
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