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As a specialized manufacturer and exporter of wire processing machinery, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced High-Speed Razor Wire Manufacturing Equipment with PLC Control. Engineered for precision and efficiency, this production line is designed to meet the growing global demand for high-quality security fencing materials. Based in the industrial hub of Hengshui, Hebei, and shipping globally from Tianjin Port, we leverage extensive manufacturing expertise to deliver reliable equipment that empowers fence producers worldwide to enhance their productivity and product quality. Our machine integrates sophisticated PLC technology to ensure consistent, high-volume output of razor wire, a critical component for perimeter security in various sectors.
This state-of-the-art equipment transforms high-tensile steel wire into standardized razor tape with remarkable speed and accuracy. The core of the system is a programmable logic controller (PLC) that manages all operational sequences, from wire feeding and forming to cutting and coiling. This automation minimizes manual intervention, reduces labor costs, and virtually eliminates human error, resulting in a uniform product batch after batch. The intuitive touch-screen Human-Machine Interface (HMI) allows operators to easily set parameters, monitor production status in real-time, and diagnose issues, making the machine accessible even with moderate technical training.
- Precision Forming Mechanism: Utilizes high-grade, hardened tooling dies and forming rollers to create sharp, consistent barbs and a perfectly flat or spiral wrap. The tension control system ensures the core wire and the razor tape are wound tightly without deformation.
- High-Speed Production Capability: Engineered for continuous operation, the machine can achieve production speeds significantly higher than conventional semi-automatic machines, maximizing your return on investment.
- Robust Construction: Built with heavy-duty steel frames and industrial-grade components, the equipment is designed for durability and long-term service in demanding production environments.
- Flexibility and Customization: The machine can be configured to produce different types of razor wire (such as BTO-22, BTO-30, CBT-60/65) by changing tooling sets. Parameters like barb spacing, tape width, and coil length are easily adjustable via the PLC.
- Safety Features: Incorporates emergency stop buttons, protective guards, and safety sensors to protect operators during high-speed production.
- Energy Efficiency: The drive system and motor are optimized for power savings, reducing operational overhead.
The technical specifications below outline the standard capabilities of our high-speed razor wire manufacturing equipment:
| Parameter | Specification |
| Core Wire Diameter | 2.0 mm - 3.5 mm |
| Razor Tape Material Thickness | 0.5 mm - 0.7 mm |
| Standard Production Speed | 30 - 50 meters per minute |
| Finished Coil Weight | 10 - 25 kg (or as per customer request) |
| Main Motor Power | 7.5 kW - 15 kW (depending on model) |
| Control System | Industrial PLC (Siemens/Mitsubishi brand optional) & Color Touch Screen |
| Voltage Requirement | 380V, 3 Phase, 50Hz (Other voltages available upon request) |
| Overall Noise Level | < 75 dB |
For businesses involved in security fencing, the advantages of integrating this equipment are substantial. It enables you to control your entire supply chain for razor wire, reducing dependency on external suppliers and protecting profit margins. The consistent quality of machine-produced wire enhances the deterrent effectiveness and longevity of the final fence product. Furthermore, the high output allows you to fulfill large-scale contracts for government projects, industrial sites, correctional facilities, and border security efficiently. The PLC system stores production recipes, allowing quick changeovers between different product specifications, which is ideal for manufacturers serving diverse market needs.
Hebei Jinlongyu has established a strong reputation by supplying robust industrial machinery to markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our geographical reach demonstrates the reliability and adaptability of our products to different operational conditions and standards. We provide comprehensive support, including detailed operation manuals, installation guidance (on-site or remote), and ready access to spare parts. Investing in our High-Speed Razor Wire Manufacturing Equipment is not just a purchase; it's a partnership aimed at elevating your production capabilities. Contact us today to discuss your specific requirements, request a detailed quotation, or arrange a video demonstration of the equipment in action. Let us help you secure a more productive and profitable future in the security fencing industry.
Frequently Asked Questions (FAQ)
Q1: What is the lead time for this equipment?
A1: The standard production lead time is approximately 30-45 days after order confirmation and receipt of deposit. This timeframe allows for quality manufacturing and testing. Expedited options may be available upon request.
Q2: Can the machine produce both flat wrap and spiral (concertina) razor wire?
A2: Yes, our standard machine is primarily designed for flat wrap razor wire. However, it can be configured to produce spiral razor wire with additional attachments and tooling. Please specify your target product during inquiry so we can recommend the correct configuration.
Q3: Do you provide training for operators and maintenance staff?
A3: Absolutely. We provide detailed English operation and maintenance manuals. We also offer training sessions via video conference. For larger orders, on-site training by our engineer can be arranged (terms apply).
Q4: What kind of after-sales service do you offer?
A4: We offer a 12-month warranty on the main machine frame and core components. Technical support is provided via email, WhatsApp, and video call. We maintain an inventory of commonly used spare parts to ensure quick dispatch if needed.
Q5: Is the PLC program editable? Can we modify production parameters ourselves?
A5: The PLC is programmed for optimal operation, but key production parameters (like speed, length, count) are fully accessible and adjustable by the operator through the user-friendly touch screen interface. Deeper-level programming changes are protected but can be performed by our technicians if required.
Q6: What materials are suitable for the input wire?
A6: The machine is designed for high-carbon steel wire, galvanized steel wire, and stainless steel wire. For PVC or other coated wires, please consult with us as slight adjustments may be necessary.
Q7: How is the machine packaged for shipping?
A7: The equipment is disassembled into major modules (frame, electrical cabinet, control panel, etc.). All parts are securely wrapped in plastic and packed in strong wooden crates suitable for long-distance ocean freight, ensuring they arrive at your port in good condition.
Q8: Can you assist with foundation layout and utility connection plans?
A8: Yes, prior to shipment, we will provide detailed foundation drawings, electrical schematics, and air connection diagrams to help you prepare your workshop for a smooth installation.
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