JIS F7481 Stainless Steel Butterfly Valve DN200 With Gearbox Operator
Product Spotlights
As a professional valve manufacturer established in 2016, Shanghai Zhibang Valve Manufacture Co., Ltd. is proud to introduce our high-performance JIS F7481 Stainless Steel Butterfly Valve DN200 with Gearbox Operator. Engineered for demanding industrial applications, this valve combines robust construction with precise flow control, offering a reliable and durable solution for your piping systems. With an annual export value of US$1-1.5 million and a presence in markets worldwide including North America, Southeast Asia, and Europe, our products are trusted for their consistent quality and performance.
This butterfly valve is designed to meet the rigorous requirements of modern industrial fluid handling. Its core value lies in providing a leak-tight seal, smooth operation, and long service life even under challenging conditions, helping you minimize maintenance costs and system downtime.
Detailed Features and Technical Specifications:
- Premium Stainless Steel Construction: The valve body, disc, and stem are manufactured from high-grade stainless steel (304 or 316), providing excellent resistance to corrosion, erosion, and a wide range of chemicals, making it suitable for water treatment, chemical processing, food and beverage, and marine applications.
- JIS F7481 Standard Compliance: Manufactured in strict accordance with the Japanese Industrial Standard JIS F7481, ensuring dimensional accuracy, performance reliability, and interchangeability with other compliant components.
- Efficient Gearbox Operator: The integrated gearbox provides significant mechanical advantage, allowing for easy manual operation of the large DN200 valve even under high differential pressures. It reduces operator effort and enables precise throttling control.
- Superior Sealing Performance: Features a resilient seat (options include EPDM, NBR, or PTFE) that ensures a bubble-tight shut-off. The disc design minimizes turbulence and pressure drop across the valve when fully open.
- Versatile Connection Options: Available in both wafer and lug body styles. The wafer type is designed for installation between pipe flanges, while the lug type allows for end-of-line service and provides threaded inserts for bolt connections, offering installation flexibility.
- Robust Design for High Pressure: Engineered for standard pressure ratings such as PN10 and PN16, capable of handling a variety of industrial fluid services reliably.
Technical Parameters Table:
| Parameter | Specification |
|---|---|
| Nominal Diameter (DN) | 200 (8") |
| Standard | JIS F7481 |
| Body Material | Stainless Steel 304/316 |
| Disc & Stem Material | Stainless Steel 304/316 |
| Seat Material | EPDM, NBR, PTFE (Optional) |
| Operator | Manual Gearbox |
| Connection Type | Wafer or Lug |
| Pressure Rating | PN10, PN16 (Standard) |
| Temperature Range | -20°C to 180°C (Depends on seat material) |
| Face-to-Face | As per JIS F7481 |
Advantages and Customer Benefits:
- Enhanced Durability & Long Life: The corrosion-resistant stainless steel construction significantly extends valve life in harsh environments, reducing replacement frequency and total cost of ownership.
- Reliable Operation and Safety: The gearbox operator ensures safe and manageable operation, preventing sudden valve movement and allowing for fine flow adjustment, which is crucial for process control.
- Reduced Maintenance: The robust design and quality materials lead to lower maintenance requirements. The resilient seat is also replaceable in some designs, further extending service life.
- Global Standard Compliance: Adherence to JIS F7481 facilitates integration into existing international projects and ensures performance predictability for engineers and specifiers.
- Wide Application Suitability: From industrial water lines and HVAC systems to chemical feed and shipboard piping, this valve's design makes it a versatile choice for numerous sectors.
Backed by our ISO9001 certification, every valve undergoes stringent quality checks, ensuring you receive a product that meets exacting standards. Our established manufacturing expertise since 2016 and successful export history to diverse regions including Eastern Europe, Oceania, Africa, and the Americas demonstrate our capability to deliver reliable industrial components. We support global logistics with shipments available from major ports like Shanghai, Guangzhou, Hong Kong, and Beijing. Choose Shanghai Zhibang's DN200 Stainless Steel Butterfly Valve for a balance of performance, durability, and value that keeps your operations flowing smoothly. Contact us today to discuss your specific requirements or to request a quotation.
Frequently Asked Questions (FAQ):
-
Q: What is the main advantage of a gearbox operator on a DN200 butterfly valve?
A: A gearbox provides a high gear ratio, making it much easier to open, close, or throttle a large-diameter valve against system pressure. It reduces operator effort, allows for precise control, and enhances safety compared to a direct lever operator. -
Q: Can this JIS F7481 valve be used with ANSI flanges?
A: While JIS and ANSI flange dimensions differ, our valves are often designed with consideration for interoperability. Many JIS F7481 valves can be installed between ANSI Class 150 flanges, but it's crucial to verify the specific face-to-face dimensions and pressure rating compatibility for your application. Please consult our technical team for guidance. -
Q: What are the differences between the Wafer and Lug body styles?
A: A Wafer-style valve is installed between two pipeline flanges, with bolts passing through both flanges. A Lug-style valve has threaded inserts (lugs) on both sides, allowing it to be bolted directly to each flange independently. This makes the lug style suitable for end-of-line service or where one side of the pipeline may need to be disconnected. -
Q: Is the seat material customizable?
A: Yes. We offer standard seat materials like EPDM for general water, NBR for oils, and PTFE for aggressive chemicals or high temperatures. The optimal choice depends on your fluid media, temperature, and pressure. We can advise on the best material for your needs. -
Q: What is the typical lead time for this product?
A: Lead times vary based on order quantity and specific configuration (material grade, seat type). Generally, for standard configurations, we maintain stock or can produce within a competitive timeframe. Contact us with your required quantity for an accurate delivery schedule. -
Q: Do you provide any warranty for this butterfly valve?
A: Yes, we provide a standard warranty against material and manufacturing defects. The specific warranty period and terms are provided with the commercial quotation and are based on the product's application and our general terms of sale. -
Q: Can this valve be fitted with an actuator for automated operation?
A: Absolutely. The gearbox operator is typically designed with a square drive input that can be easily adapted to accept electric, pneumatic, or hydraulic actuators for remote or automated control systems. Actuator mounting kits are available upon request. -
Q: What information do you need to provide an accurate quote?
A: To provide a precise quotation, please specify the required quantity, preferred material (304 or 316 stainless steel), seat material, connection type (wafer or lug), pressure rating, and any special requirements such as actuator needs or additional certifications.
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