Automatic Coiling Barbed Wire Making Machine With PLC Control & 220V Power
Product Spotlights
As a leading manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import and Export Trade Co., Ltd. is proud to present our advanced Automatic Coiling Barbed Wire Making Machine with PLC Control. Engineered for precision and reliability, this machine is designed to streamline your barbed wire production, transforming raw wire into tightly coiled, uniform barbed wire spools with minimal manual intervention. We understand the demands of global markets, from the security needs in South America and Africa to the agricultural and construction requirements in Southeast Asia and Europe. Our machine offers a robust solution to enhance your manufacturing efficiency and product consistency.
This machine integrates seamlessly into production lines, offering a user-friendly and highly automated process. The core of its operation lies in the sophisticated PLC control system, which allows for precise programming of coiling parameters. This ensures every spool of barbed wire meets exact specifications, reducing material waste and labor costs. Operating on a standard 220V power supply, it is accessible for various workshop setups without requiring complex electrical infrastructure. Whether you are producing barbed wire for perimeter security, livestock fencing, or industrial applications, this machine delivers consistent, high-quality output.
Key Technical Specifications and Operational Advantages:
- Intelligent PLC Control: The programmable logic controller is the brain of the machine. It allows operators to set and store multiple coiling programs for different wire gauges and spool sizes. This feature enables quick changeovers between production runs, maximizing uptime and flexibility.
- Fully Automated Coiling Cycle: From wire feeding to tension control and final spool ejection, the process is automated. This reduces operator fatigue, minimizes human error, and ensures a uniform coil density and tension that is critical for storage, transport, and end-use deployment.
- Robust Construction: Built with durable components to handle the rigors of continuous operation, the machine frame and key parts are designed for longevity and stability, ensuring consistent performance even in demanding production environments.
- Versatile Wire Compatibility: The machine is engineered to process various types of barbed wire, including standard twisted barbed wire and concertina (razor) wire coils, after the barb-forming process. It can handle different wire diameters, typically ranging from 1.5mm to 3.0mm, subject to specific model configuration.
- Safety-Focused Design: Equipped with emergency stop functions, safety guards, and fault detection systems integrated into the PLC, the machine prioritizes operator safety during the high-speed coiling process.
- Energy Efficient Operation: Utilizing a 220V power system and efficient drive motors, the machine is designed to keep operational energy costs manageable, contributing to a lower total cost of ownership.
The following table outlines some typical configurable parameters of the machine:
| Parameter | Specification / Capability |
| Coiling Speed | Adjustable via PLC, typically 20-50 meters per minute |
| Spool Diameter Range | Customizable (e.g., 300mm, 450mm, 600mm) |
| Wire Tension Control | Automatic and adjustable for consistent coil tightness |
| Control Interface | Touchscreen HMI (Human-Machine Interface) for easy operation |
| Machine Footprint | Compact design, dimensions available upon request |
For our clients, the benefits are clear and impactful. Increased Productivity is achieved through automation, allowing you to produce more spools per shift with fewer operators. Enhanced Product Quality is guaranteed by the precision of the PLC, resulting in neat, professional-looking coils that are easier for your customers to handle and install. Reduced Operational Costs come from lower labor requirements, decreased wire waste from inconsistent coiling, and improved machine reliability. This machine is an investment that pays for itself by optimizing your entire barbed wire finishing process.
Backed by Hebei Jinlongyu's commitment to quality and global trade expertise, this machine is a proven solution shipped from the major Tianjin Port to clients worldwide. Our extensive experience supplying to diverse markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe means we understand the varied requirements and can provide reliable equipment suitable for different regional applications. We offer comprehensive support, from machine selection to after-sales service. Choose our Automatic Coiling Barbed Wire Making Machine to upgrade your production capability, ensure product uniformity, and strengthen your competitive edge in the security and fencing industry. Contact us today for detailed quotations and to discuss how this machine can be configured for your specific needs.
Frequently Asked Questions (FAQ)
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Q: What is the main advantage of having a PLC on this coiling machine?
A: The PLC provides precise, programmable control over the coiling process. It allows you to save settings for different products, ensures repeatable accuracy for every spool, and simplifies operation through a user-friendly interface, reducing the skill level required for operators. -
Q: Can this machine coil different types of barbed wire, like razor wire?
A: Yes, the machine is designed to coil finished barbed wire strands. This includes standard 2-point or 4-point barbed wire as well as concertina (razor) wire coils. The tension and speed settings can be adjusted via the PLC to accommodate the different physical characteristics of these wire types. -
Q: Is the 220V power requirement suitable for international markets?
A: The 220V single-phase AC power is a common standard in many countries, particularly suitable for small to medium workshops. For regions with different standard voltages (e.g., 110V, 380V), we can often provide optional configurations or recommend appropriate transformers. Please specify your local voltage during inquiry. -
Q: How is the length of wire on each spool controlled?
A: The coil length is precisely controlled by the PLC system. You can pre-set the desired length (in meters or feet) for each spool. The machine will automatically stop coiling and complete the cycle once that length is reached, ensuring consistent product output. -
Q: What kind of after-sales support do you provide?
A: We provide operational manuals, wiring diagrams, and basic troubleshooting guides. Remote support via video call is available for technical issues. For critical parts, we maintain a stock of common spare parts to ensure quick shipment if needed. -
Q: Can the machine produce spools of different diameters?
A: Yes, the machine can be configured to produce spools of various standard diameters. This typically involves changing the coiling mandrel or drum. The specific diameters available are customizable based on your order requirements. -
Q: Does the machine include a wire straightening or feeding system?
A: This unit is primarily a coiling and forming machine. It is designed to take in barbed wire that has already been produced (with barbs). A separate pay-off stand or feeding system is used to guide the wire into the coiler. We can advise on compatible feeding solutions.
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