High-Speed Barbed Wire Production Line for Farm Fencing, 2000m per Hour
Product Spotlights
As a leading manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to present our advanced High-Speed Barbed Wire Production Line. Engineered for efficiency and durability, this fully automated line is designed to meet the high-volume demands of farm fencing manufacturers worldwide, delivering consistent quality wire at remarkable speeds. Our expertise in serving diverse markets from South America and Southeast Asia to Africa and Europe ensures this machine is built to handle various operational requirements and raw material specifications. We understand that in the competitive fencing industry, productivity directly impacts profitability, which is why this production line is engineered to maximize output while minimizing labor and operational costs. This machine represents a significant investment in the future of your fencing business, providing a reliable and scalable solution for producing essential agricultural security products.
Core Features and Technical Advantages:
- Unmatched Production Efficiency: The primary advantage of this line is its high-speed operation, capable of producing up to 2000 meters of finished barbed wire per hour. This is achieved through a synchronized system where the pay-off, straightening, barb forming, and twisting units work in perfect harmony, driven by a precision-engineered transmission system.
- Robust and Durable Construction: Built with heavy-duty steel frames and high-wear-resistant components in critical areas like the barb forming heads and twisting gears. This ensures longevity and reduces downtime for maintenance, even under continuous, high-volume production schedules.
- Precision and Consistency: Equipped with advanced servo-controlled systems for barb spacing and wire tension. The barb spacing is adjustable within a range of 75mm to 150mm, allowing you to produce different standard types of barbed wire (such as 2-point or 4-point) to meet specific market or regulatory requirements.
- User-Friendly Operation: The entire line is controlled via a centralized PLC (Programmable Logic Controller) with an intuitive touch-screen Human-Machine Interface (HMI). Operators can easily set parameters, monitor production speed, track output length, and diagnose any issues, significantly reducing the learning curve and potential for human error.
- Material Versatility: Designed to process both mild steel and high-carbon steel wire, with options for handling pre-galvanized wire. The straightening unit effectively removes coils and bends from the raw wire, ensuring the final product is straight and the barbs are uniformly formed.
- Automated Take-Up System: Features a heavy-duty take-up machine that automatically winds the finished barbed wire into neat, tight coils of 500kg to 1000kg. This not only improves packaging efficiency but also ensures safe and easy handling, storage, and transportation of the final product.
Technical Specifications Table:
| Parameter | Specification |
| Model | JLY-BW2000 |
| Max Production Speed | 2000 meters/hour |
| Applicable Wire Diameter | 1.8mm - 2.8mm (Main Wire), 1.4mm - 2.0mm (Barb Wire) |
| Barb Spacing | 75mm - 150mm (Adjustable) |
| Total Power | Approximately 25-30 kW |
| Control System | PLC & Touch Screen HMI |
| Take-up Coil Weight | Standard: 500kg, Optional: up to 1000kg |
| Line Dimensions (LxWxH) | Approx. 18m x 3m x 2m (May vary with configuration) |
Benefits for Your Business:
- Increased Profit Margins: High output reduces the per-meter production cost, allowing you to be more competitive in pricing or enjoy higher profit margins.
- Scalable Production: Meet large and urgent orders reliably, enabling business growth and expansion into new markets or larger contracts.
- Reduced Labor Dependency: Automation minimizes the need for manual intervention, lowering labor costs and reducing inconsistencies caused by operator fatigue.
- Consistent Product Quality: Automated controls ensure every meter of wire has uniform barb size, spacing, and twist, leading to a premium product that builds brand reputation.
- Lower Operational Costs: The machine's energy-efficient design and durable components lead to lower electricity consumption and reduced spending on spare parts over time.
Backed by Hebei Jinlongyu's established presence in global markets, including South America, Southeast Asia, Africa, and Europe, this production line is a proven solution trusted by fencing manufacturers. Our strategic location near Tianjin Port facilitates smooth and cost-effective logistics for international shipments. We provide comprehensive support, including installation guidance, operational training, and readily available spare parts, ensuring your investment is protected and your production starts smoothly. This High-Speed Barbed Wire Production Line is more than just machinery; it's a partnership for enhancing your manufacturing capabilities. Contact us today to discuss how this line can be configured to meet your specific production goals and to receive a detailed quotation.
Frequently Asked Questions (FAQ)
-
What is the typical lead time for this production line?
The standard lead time is approximately 30-45 days after order confirmation, depending on the specific configuration and current production schedule. We keep key components in stock to expedite the process for urgent requirements. -
Can this machine produce different types of barbed wire, like 4-point or concertina?
This standard line is optimized for traditional 2-point (double-strand) barbed wire. For 4-point or concertina (razor) wire, different forming heads and configurations are required. We offer customized solutions, so please inquire with your specific product requirements. -
Do you provide installation and training services?
Yes, we provide detailed installation manuals, wiring diagrams, and video guides. For an additional cost, we can also dispatch our experienced engineers to your site for installation supervision and hands-on operator training to ensure optimal machine performance. -
What kind of after-sales service and warranty do you offer?
We offer a standard 12-month warranty on the machine against manufacturing defects. We provide remote technical support via video call and email. A comprehensive list of spare parts is available, and we ensure fast shipping for critical components to minimize your downtime. -
Is the machine compatible with different power supplies (e.g., 440V/60Hz)?
Absolutely. While the standard configuration is for 380V/50Hz (common in many markets), we can customize the electrical system, including motors and control components, to suit 440V/60Hz or other specific power requirements. Please specify your needs during inquiry. -
How much floor space is required for the entire production line?
A clear space of approximately 20 meters in length, 4 meters in width, and 3 meters in height is recommended for comfortable operation, maintenance, and material handling around the machine. -
What is the minimum skill level required to operate this machine?
The machine is designed for ease of use. Basic training is provided. Operators need to understand how to load wire coils, set parameters on the touch screen (like length and speed), and perform routine checks. The PLC system manages the complex synchronization. -
Can the line use galvanized wire as raw material?
Yes, the line is suitable for processing both black (ungalvanized) and pre-galvanized steel wire. Using pre-galvanized wire produces a corrosion-resistant barbed wire without the need for a separate post-production galvanizing process.
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