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Automatic Barbed Wire Production Line for High Tensile Steel Wire Processing
Product Spotlights
Fully automated line for high-volume barbed wire production from high tensile steel wire. Features PLC control for precise barb spacing, high-speed operation (80-150 m/min), and compatibility with galvanized/plain wire. Enhances productivity, ensures consistent quality, reduces labor costs, and is customizable for various global market standards. Ideal for security fencing and agricultural applications.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
High Carbon Steel, Galvanized Steel Wire
Processing Capacity:
Customizable, typically 80-150 meters/minute
Wire Diameter Range:
1.8mm - 3.0mm (customizable)
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Material
High Carbon Steel, Galvanized Steel Wire
Processing Capacity
Customizable, typically 80-150 meters/minute
Wire Diameter Range
1.8mm - 3.0mm (customizable)
Barb Spacing
Adjustable, standard 75mm, 100mm, 125mm
Power Source
Electric motor, 380V/50Hz or customizable
Control System
PLC with touch screen interface
Application
Security fencing, agriculture, military, construction
Line Configuration
Pay-off, straightening, barb forming, twisting, coiling
Output Form
Coils or spools, customizable length
As a leading manufacturer and exporter specializing in wire processing machinery, Hebei Jinlongyu Import And Export Trade Co., Ltd. proudly presents our advanced Automatic Barbed Wire Production Line. Engineered for efficiency and durability, this line is designed to transform high tensile steel wire into high-quality barbed wire with minimal operator intervention. Our extensive experience in serving global markets, including South America, Southeast Asia, Africa, and Europe, has allowed us to refine a production solution that meets diverse industrial requirements for security, agriculture, and construction applications.
This fully automated system streamlines the entire manufacturing process, from wire pay-off to finished coil packaging. It significantly enhances production output while ensuring consistent barb formation and wire tension. We understand the critical need for reliable perimeter security and agricultural fencing worldwide, and our production line is built to deliver the robust, long-lasting barbed wire that projects demand.
Core Features & Technical Advantages:
- High-Speed Precision: The integrated PLC and servo control system ensures precise barb spacing and wire twisting. Production speeds are adjustable to optimize output based on wire gauge and barb specifications.
- Robust Construction: Key components, such as forming heads and straightening units, are manufactured from hardened alloy steel, providing exceptional wear resistance and a long operational lifespan even under continuous use.
- Versatile Wire Compatibility: The line is adept at processing various grades of high tensile steel wire, including galvanized, PVC-coated, and plain wire, with a typical diameter range of 1.8mm to 3.0mm.
- User-Friendly Operation: A centralized touch-screen HMI allows for easy parameter setting, real-time monitoring of production status, and quick troubleshooting, reducing the need for highly skilled labor.
- Customizable Configuration: We offer modular designs. Clients can choose options like automatic lubrication systems, different coiling mechanisms (horizontal/vertical), and integrated length measurement counters.
- Energy Efficient Design: Optimized motor drives and power transmission systems are employed to reduce overall energy consumption, lowering long-term operational costs.
Technical Specifications Overview:
| Parameter | Specification |
| Standard Production Speed | 80 - 150 meters per minute (adjustable) |
| Suitable Wire Diameter | 1.8 mm - 3.0 mm (customizable for other ranges) |
| Barb Spacing Options | 75 mm, 100 mm, 125 mm (adjustable) |
| Main Power Supply | 380V, 3 Phase, 50Hz (or as per market requirement) |
| Control System | Programmable Logic Controller (PLC) with Touch Panel |
| Finished Product Form | Coils (standard weight customizable) or spools |
| Core Machine Dimensions (approx.) | Length: 12m, Width: 2.5m, Height: 2m (varies with configuration) |
Benefits for Your Business:
- Increased Productivity: Automation drastically reduces manual labor, enabling continuous, high-volume production with fewer operators.
- Consistent Quality Output: Automated controls guarantee uniform barb size, sharpness, and spacing, leading to a standardized final product that enhances brand reputation.
- Reduced Operational Costs: Higher efficiency and lower labor requirements translate into a lower cost per meter of barbed wire produced.
- Enhanced Safety: Enclosed moving parts and safety interlocks minimize the risk of workplace accidents compared to semi-automatic machines.
- Scalability: The modular nature of the line allows for future upgrades or integration with additional automation (e.g., packing, palletizing).
Backed by Hebei Jinlongyu's strong presence in international trade and our strategic location near Tianjin Port, we ensure smooth and timely logistics for our global clientele. Our machinery has been successfully deployed across continents, addressing the fencing needs of varied climates and industrial standards. This track record is a testament to the reliability and adaptability of our barbed wire production lines. Investing in this automated system is not just purchasing equipment; it's acquiring a solution to elevate your manufacturing capability, improve product consistency, and secure a competitive edge in the fencing materials market. Contact us today to discuss your specific requirements and receive a tailored proposal.
Frequently Asked Questions (FAQ):
-
Q: What is the primary advantage of an automatic line over a traditional barbed wire machine?
A: The key advantage is significantly higher productivity with consistent quality. Automation minimizes human error in barb formation and twisting, ensures uniform output 24/7, and drastically reduces the number of operators needed per shift. -
Q: Can this production line handle both galvanized and plain steel wire?
A: Yes, it is designed to process various types of high tensile steel wire, including galvanized, PVC-coated, and plain (black) wire. The guiding and forming components are engineered to accommodate different surface finishes without compromising performance. -
Q: How is the barb spacing controlled and adjusted?
A: Barb spacing is precisely controlled by the PLC system. Operators can easily set and change the desired spacing (e.g., 75mm, 100mm) directly via the touch-screen interface, and the machine automatically adjusts the feed and twisting mechanism accordingly. -
Q: What kind of after-sales support do you provide?
A: We provide comprehensive support including detailed installation manuals, remote guidance via video call, and a standard package of spare parts. On-site technician dispatch for installation and training is available upon request. -
Q: Is the electrical system adaptable for different voltage and frequency standards?
A: Absolutely. While our standard offering is 380V/50Hz, we can customize the electrical panels and motor drives to match the local power specifications of your region, such as 440V/60Hz or others. -
Q: What is the typical lead time for manufacturing and delivery?
A: Lead time depends on the specific configuration and order volume. For a standard configuration, production typically takes 30-45 days after order confirmation, followed by shipping from Tianjin Port. -
Q: Can the production line produce different barb styles (e.g., 2-point, 4-point)?
A: The standard line is configured for common barb styles. Producing significantly different barb styles (like switching from 2-point to 4-point) usually requires changing the barb-forming heads or tooling, which can be supplied as optional extras. -
Q: How is the finished barbed wire coiled and packaged?
A: The line includes an automatic coiling station that winds the wire into compact, tight coils. The coil size and weight can be preset. Standard output is loose coils, but integration with strapping or binding machines for final packaging is an available option.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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