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Anti-Static Silicone Coated Rubber Roller for Coating and Gravure Printing
Product Spotlights
Permanently anti-static silicone-coated roller eliminates dust attraction & ESD sparks in coating/gravure printing. Features durable construction, chemical resistance, and customizable sizes/hardness. Enhances print quality, safety, and productivity while reducing defects and maintenance costs. Manufactured under ISO-certified standards for reliable global supply.
Negotiable
MOQ: 1 Combo (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
High-grade rubber core with specialized silicone coating
Surface Treatment:
Anti-static silicone coating for superior conductivity
Application:
Coating and gravure printing processes
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Material
High-grade rubber core with specialized silicone coating
Surface Treatment
Anti-static silicone coating for superior conductivity
Application
Coating and gravure printing processes
Core Function
Electrostatic dissipation to prevent dust attraction and sparking
Diameter Range
Customizable from 50mm to 600mm
Length Range
Customizable from 500mm to 3000mm
Hardness (Shore A)
Available from 40° to 80°, customizable
Color
Typically blue or custom color available
Certifications
Manufactured under ISO9001, ISO14000, OHSAS18001 standards
As a leading manufacturer with over a decade of expertise, Henan San Kuang Machinery Technology Co., Ltd. proudly presents our precision-engineered Anti-Static Silicone Coated Rubber Roller. Designed specifically for the demanding environments of coating and gravure printing, this roller is engineered to solve one of the industry's most persistent challenges: electrostatic discharge (ESD) and dust contamination. Our state-of-the-art facility, spanning 10,000-30,000 square meters, allows for rigorous quality control from raw material selection to final inspection, ensuring every roller delivers consistent, reliable performance. We understand that production downtime due to static-related defects is costly, which is why our roller is built to provide a durable, conductive surface that actively dissipates charges, safeguarding your product quality and operational efficiency.
Core Product Features & Technical Advantages:
- Advanced Anti-Static Coating: The specialized silicone coating is formulated with conductive additives, creating a permanent, low-resistance surface path to ground. This prevents the buildup of static electricity that can attract airborne particles, cause ink misting, or even create hazardous sparks near flammable solvents.
- Superior Surface Consistency: The coating process ensures an exceptionally smooth and uniform surface finish, which is critical for achieving precise ink transfer and an even coating layer in gravure printing applications. This minimizes defects like streaking or uneven coverage.
- Robust Construction & Durability: Built on a high-grade, resilient rubber core, our rollers are designed to withstand high nip pressures and continuous operation without deformation. The silicone coating offers excellent resistance to abrasion, chemicals, and ozone, significantly extending service life compared to standard rollers.
- Enhanced Process Stability: By eliminating static, the roller promotes stable web handling, reduces web breaks, and improves the adhesion of coatings and inks to substrates, leading to higher first-pass yield rates and reduced waste.
- Customizable Design: We offer extensive customization to fit your specific machinery and process requirements. From diameter and length to hardness and surface finish, our engineering team can tailor the roller for optimal performance in your application.
Detailed Technical Specifications:
| Parameter | Specification / Options |
|---|---|
| Core Material | High-grade Nitrile Rubber (NBR), EPDM, or Polyurethane |
| Coating Material | Silicone Elastomer with Conductive Additives |
| Surface Resistivity | 10^3 to 10^6 Ω/sq (effectively dissipative) |
| Hardness (Shore A) | 40°, 50°, 60°, 70°, 80° (Standard), Custom available |
| Standard Diameter Range | 50mm - 600mm |
| Standard Length Range | 500mm - 3000mm |
| Tolerance | Diameter: ±0.05mm; Concentricity: <0.02mm |
| Operating Temperature | -20°C to +200°C |
| Key Applications | Gravure Printing, Solvent-based Coating, Adhesive Lamination, Functional Film Coating |
Benefits for Your Business:
- Reduced Defect Rates: Minimizes static-induced defects like pinholes, repellence, and dust nibs, improving overall product quality.
- Increased Productivity: Enables smoother, faster line speeds by preventing web sticking and misalignment caused by static.
- Lower Maintenance Costs: The durable coating resists wear and chemical attack, reducing the frequency of roller replacements and associated downtime.
- Improved Safety: Mitigates the risk of static sparks in environments with flammable solvents, enhancing workplace safety.
- Versatility: Suitable for a wide range of substrates including paper, film, foil, and non-wovens.
Backed by Henan San Kuang's strong manufacturing heritage established in 2014, our rollers are produced in a facility certified to ISO9001 for quality management and ISO14000 for environmental standards, with a commitment to social responsibility reflected in SA8000 and OHSAS18001 adherence. Our products have gained the trust of a global clientele across North America, Europe, Asia, and beyond, supported by an annual export value ranging from US$2.5 to US$5 million. With efficient logistics from major ports like Shanghai, Qingdao, and Tianjin, we ensure timely delivery worldwide. Investing in our Anti-Static Silicone Coated Rubber Roller means investing in a cleaner, safer, and more efficient production line. Contact us today to discuss how we can customize a solution that meets your precise coating or printing challenges.
Frequently Asked Questions (FAQ)
-
Q: How does the anti-static property work, and is it permanent?
A: The anti-static property is achieved through a specialized silicone coating compounded with permanent conductive additives. It creates a continuous conductive path across the roller's surface, allowing static charges to dissipate safely to ground. This property is integral to the material and does not wash off or degrade under normal operating conditions. -
Q: Can this roller be used with water-based inks and coatings?
A: Absolutely. The silicone coating offers excellent chemical resistance, making it compatible with both solvent-based and water-based systems. Its non-stick properties also facilitate easier cleanup. -
Q: What is the typical lead time for a custom-sized roller?
A: Lead times vary based on specifications and order volume. For standard customizations, production typically takes 3-5 weeks. Expedited options may be available upon request. -
Q: How do I determine the correct hardness (Shore A) for my application?
A: The optimal hardness depends on factors like nip pressure, substrate type, and desired impression. Softer rollers (40°-50°) provide better conformity for uneven surfaces, while harder rollers (70°-80°) offer more precise metering. Our technical team can provide specific recommendations based on your process details. -
Q: Is the roller compatible with all types of gravure printing cylinders?
A: Yes, it is designed as a universal impression or back-up roller for gravure printing. Its construction ensures it works effectively with steel, copper, or ceramic-coated gravure cylinders. -
Q: What maintenance does this roller require?
A: Maintenance is minimal. Regular cleaning with recommended solvents or cleaners is advised to remove ink or coating residue. Periodic checks for surface damage and verification of proper grounding are recommended to maintain optimal anti-static performance. -
Q: Can you provide rollers with specific electrical resistance values?
A: Yes, we can tailor the surface resistivity within the dissipative range (typically 10^3 to 10^6 Ω/sq) to meet specific process or safety requirements. Please provide your target specification during inquiry. -
Q: Do you offer a warranty on your rollers?
A: We stand behind the quality of our products. A standard warranty covers defects in materials and workmanship. The specific warranty terms will be provided with your quotation and are based on the application and operating conditions.
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1Yr
Year Established
2014
Factory Size
10,000-30,000 square meters
Annual Export Value
US$2.5 Million - US$5 Million
Total Employees
51 - 100 People
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