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Home > Industrial Equipment & Components > Valve > Ball Valve > Flanged Marine Ball Valve With 425℃ Rating and Mill Test Report
Flanged Marine Ball Valve With 425℃ Rating and Mill Test Report
Product Spotlights
A high-temperature flanged ball valve rated for 425°C, designed for demanding marine and offshore systems. Features robust construction with material-certifying Mill Test Reports for quality assurance. Offers reliable performance in critical applications like fuel, cargo, and ballast lines, with flanged connections for secure installation. Backed by ISO9001 manufacturing and global export experience.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Other, Carbon Steel, Stainless Steel, or Duplex Steel
Application:
Other, Marine & Offshore Piping Systems
Pressure Rating:
Class 150, Class 300, or Class 600
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Material
Other, Carbon Steel, Stainless Steel, or Duplex Steel
Application
Other, Marine & Offshore Piping Systems
Pressure Rating
Class 150, Class 300, or Class 600
Temperature Rating
Up to 425°C (797°F)
Connection Type
Flanged (RF, RTJ)
Operation
Manual Lever, Gear, or Pneumatic Actuator
Seat Material
PTFE, Reinforced PTFE, or Metal
Design Standard
API 6D, API 608, or BS 5351
Size Range
DN15 (1/2“) to DN600 (24“)
Documentation
Mill Test Report (MTR) Provided
As a dedicated valve manufacturer since 2016, Shanghai Zhibang Valve Manufacture Co., Ltd. specializes in engineering robust fluid control solutions for demanding environments. Our Flanged Marine Ball Valve with a 425°C rating is engineered to meet the rigorous challenges of marine and offshore applications, where reliability under extreme conditions is non-negotiable. This valve combines a durable flanged design with high-temperature resilience, ensuring secure shut-off and flow control in critical shipboard systems, including fuel lines, cargo handling, and ballast systems. We back every valve with comprehensive Mill Test Reports, providing full material traceability and quality assurance from our ISO9001-certified production facility. With a proven export track record across continents, we deliver valves that shipowners and shipyards can trust for performance and longevity.
Core Product Features & Technical Advantages:
- Superior High-Temperature Performance: The valve is specifically designed and tested to operate reliably at temperatures up to 425°C. This is achieved through carefully selected seat materials (like reinforced PTFE or metal), specialized stem packing, and heat-treated components that prevent galling and maintain sealing integrity under thermal cycling.
- Robust Marine-Grade Construction: Built to withstand corrosive marine atmospheres and the stresses of vessel operation. Common body materials include ASTM A216 WCB (carbon steel), A351 CF8/CF8M (stainless steel 304/316), or duplex steels for enhanced corrosion resistance. All materials are certified and documented in the provided Mill Test Report.
- Flanged End Connection for Security: The flanged design (RF or RTJ face) ensures a strong, leak-proof connection to the ship's piping system, facilitating easier installation, maintenance, and inspection compared to threaded or welded ends. It is compatible with standard piping flanges per ASME B16.5.
- Fire-Safe Design Considerations: While specific certifications are available upon request, the valve design often incorporates features that enhance safety in case of fire, such as secondary metal-to-metal sealing in addition to the primary soft seat, helping to prevent catastrophic failure.
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Versatile Actuation Options: To suit various automation needs on board, the valve can be fitted with different operators:
- Standard manual lever for quick quarter-turn operation.
- Gear operator for easier handling of larger size valves.
- Pneumatic or electric actuator for remote control and integration into the vessel's control system.
Technical Specifications Overview:
| Parameter | Specification |
|---|---|
| Design & Testing Standards | API 6D, API 608, BS 5351, ISO 17292 |
| Pressure-Temperature Rating | Per ASME B16.34; Max 425°C at corresponding pressure class |
| Flange Standard | ASME B16.5, Class 150, 300, 600; RF or RTJ |
| Body & Trim Materials | WCB, LCB, CF8, CF8M, Duplex 2205 (Customizable) |
| Seat & Seal Materials | PTFE, RPTFE, PEEK, Metal (Inconel/Stellite) |
| Full Port / Reduced Port | Both options available to minimize pressure drop |
| Anti-Static / Blow-Proof Stem | Standard feature for safety in hydrocarbon service |
Benefits for Your Marine Operations:
- Enhanced System Reliability: The high-temperature rating ensures the valve performs consistently in engine room exhaust systems, thermal oil circuits, and high-temperature cargo lines, reducing unscheduled downtime.
- Simplified Compliance & Documentation: The included Mill Test Report (MTR) provides chemical and mechanical property verification for all major components. This documentation is crucial for class society approvals (like ABS, DNV, LR) and simplifies your own quality audits.
- Reduced Lifecycle Costs: Durable construction and appropriate material selection lead to extended service intervals, lower maintenance requirements, and a longer operational lifespan, offering a better total cost of ownership.
- Global Supply Chain Support: With major shipment ports in Shanghai, Guangzhou, Hong Kong, and Beijing, we ensure timely and flexible delivery to shipyards and repair docks worldwide, including key markets in North America, Europe, Southeast Asia, and the Middle East.
Choosing Shanghai Zhibang's Flanged Marine Ball Valve is a decision backed by nearly a decade of manufacturing expertise and a commitment to quality under our ISO9001 system. Our annual export volume of US$1-1.5 million to diverse maritime regions is a testament to the global trust in our products. We understand the critical nature of every component on a vessel. This valve is not just a product; it's a reliable partner for your piping systems, designed to perform under pressure and temperature extremes. Contact us today to discuss your specific requirements, request detailed specifications, or to learn how our valves can be integrated into your next project. Let us provide you with a competitive quotation and the assurance of working with an experienced manufacturer dedicated to the marine industry.
Frequently Asked Questions (FAQ):
-
Q: Is this valve suitable for seawater service?
A: Yes, but material selection is key. For direct seawater contact, we recommend specifying valves in 316 stainless steel or duplex stainless steel (like 2205) for their superior chloride stress corrosion cracking resistance. The MTR will confirm the alloy composition. -
Q: What exactly is included in the Mill Test Report (MTR)?
A: The MTR is a material certificate from the mill. It typically includes the heat number/heat code, chemical composition analysis, mechanical property test results (yield strength, tensile strength, elongation), and heat treatment records for the valve's body, ball, stem, and other primary pressure-containing parts. -
Q: Can this valve be used for cryogenic service as well?
A: This specific model is rated for high temperatures. For cryogenic service (e.g., LNG), a different design with extended bonnet, specific low-temperature seat materials, and materials qualified for low-temperature impact toughness would be required. Please inquire about our cryogenic ball valve series. -
Q: Do you offer fire-safe certified versions?
A: We can supply valves designed to meet common fire-safe testing standards such as API 607, API 6FA, or ISO 10497. Certification from third-party laboratories is available upon request and may affect lead time and cost. -
Q: What is the typical lead time for an order?
A: Lead time depends on the size, material, pressure class, and quantity. For standard configurations in common materials, production can often be completed within 4-8 weeks. We provide a firm delivery schedule upon order confirmation. -
Q: How do I select the correct seat material for my 425°C application?
A: For continuous service at 425°C, reinforced PTFE (RPTFE) may be at its limit. We often recommend high-performance polymers like PEEK or, for the most demanding services, metal seats (e.g., Stellite-faced). Our technical team can advise based on your specific media, pressure, and duty cycle. -
Q: Are your valves approved by marine classification societies?
A: We regularly supply valves for projects requiring class approvals (ABS, BV, DNV, etc.). While we manufacture to relevant marine standards, the final product approval is typically granted by the society's surveyor based on project-specific testing and documentation review, which we fully support. -
Q: Can you provide valves with pneumatic actuators for remote operation?
A: Absolutely. We offer a range of pneumatic actuator options (double-acting or spring-return) from reputable brands, mounted, aligned, and tested on the valve in our factory. We ensure the assembly meets the required torque and failsafe requirements for your application.
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1Yr
Business Type
Manufacturer
Year Established
2016
Annual Export Value
US$1 Million - US$1.5 Million
Product Certifications
ISO9001
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