Concertina Razor Barbed Wire Machine for High Security Barrier Production, BTO-22 Model
Product Spotlights
As a professional manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our BTO-22 Model Concertina Razor Barbed Wire Machine. Engineered for the efficient and reliable production of high-security barriers, this machine embodies our commitment to providing robust manufacturing solutions trusted by clients across South America, Southeast Asia, Africa, and beyond. Designed for demanding production environments, the BTO-22 transforms razor blade tape into the formidable concertina coils that are a global standard for perimeter security.
The core value of the BTO-22 lies in its ability to produce consistent, high-tensile security barriers with minimal operational complexity. It addresses the critical need for durable perimeter protection in correctional facilities, military installations, border zones, and high-security industrial sites. By automating the precise forming and interlocking of razor tape, this machine ensures every coil meets stringent security requirements while optimizing your production workflow and material usage.
Detailed Product Features & Technical Specifications:
The BTO-22 Concertina Razor Barbed Wire Machine is built with precision and durability as its foundational principles. Below are its key characteristics and advantages:
- High-Efficiency Production: The machine automates the entire process of feeding, forming, wrapping, and locking the razor tape into concertina coils, significantly increasing output compared to manual or semi-automatic methods.
- Precision Coil Formation: Equipped with precision guides and forming tools, it ensures uniform coil diameter, consistent blade orientation, and secure interlocking for optimal barrier effectiveness.
- Robust Construction: The heavy-duty steel frame and high-wear-resistant components are designed for continuous operation, ensuring longevity and stability even under high-volume production schedules.
- User-Friendly Operation: The PLC-based control system features a simple interface, allowing operators to adjust parameters like coil diameter, production speed, and cut length with ease. Minimal training is required for skilled personnel.
- Versatile Compatibility: The machine can be configured to handle various standard widths and thicknesses of razor blade tape (e.g., BTO-10, BTO-12, BTO-15, BTO-18, BTO-22 specifications), making it adaptable to different market requirements.
- Enhanced Safety Features: Integrated safety guards and emergency stop functions are standard, protecting operators during the production process.
- Low Maintenance Design: Key components are easily accessible, and an optional automatic lubrication system can be added to reduce downtime and extend the service life of moving parts.
Technical Parameters Table:
| Parameter | Specification |
|---|---|
| Model | BTO-22 |
| Suitable Razor Tape Type | BTO-22 (Typical), other BTO types customizable |
| Coil Diameter Range | 450mm - 980mm (Standard), other diameters available upon request |
| Production Speed | Variable, typically 8-15 coils per hour (depends on coil size) |
| Main Motor Power | 3 kW (Standard) |
| Control System | PLC with Human Machine Interface (HMI) |
| Power Requirements | 380V, 3 Phase, 50Hz (or as per customer's local standard) |
| Machine Dimensions (L*W*H) | Approx.11000mm * 1500mm *1680mm |
| Net Weight | Approx. 3500 kg |
Benefits for Your Business:
- Scalable Security Solution Production: Enables in-house manufacturing of concertina wire, giving you control over supply, quality, and lead times for security projects.
- Cost-Effectiveness: Reduces long-term procurement costs of pre-made coils and lowers labor costs associated with manual assembly.
- Quality Assurance: Produces coils with consistent tension, blade alignment, and locking, resulting in a barrier with reliable deterrent properties.
- Market Adaptability: The ability to produce different coil specifications allows you to cater to diverse client needs in government, military, and private security sectors.
Our extensive experience serving a global clientele from Tianjin Port to markets in Oceania, the Middle East, and Europe has solidified our understanding of the critical needs in security barrier manufacturing. The BTO-22 machine is a direct result of this experience, designed to deliver dependable performance that meets international expectations for perimeter security products. By choosing this machine, you are not just acquiring equipment; you are investing in a production capability that enhances your competitive edge in the security industry. We invite you to contact us for detailed quotations, technical drawings, or to discuss custom configurations tailored to your specific production goals.
Frequently Asked Questions (FAQ):
Q1: What type of razor tape is the BTO-22 machine designed for?
A: The BTO-22 model is primarily configured for BTO-22 specification razor blade tape, which is a common standard. However, the machine can be adjusted or supplied with different tooling to accommodate other BTO types (like BTO-15, BTO-18) upon request, making it a versatile choice.
Q2: Can this machine produce different diameters of concertina coils?
A: Yes, the machine offers adjustable settings for coil diameter. The standard range is typically between 450mm and 980mm, but it can be customized to produce coils outside this range based on your project requirements.
Q3: What is the expected production output per day?
A: Output depends on the coil diameter, operator skill, and machine settings. Under standard conditions, an estimated production rate of 8-15 coils per hour is achievable. For a precise capacity assessment, please provide your target coil specifications.
Q4: What kind of power supply is required to operate the machine?
A: The standard configuration requires a 380V, 3-phase, 50Hz power supply, common in industrial settings worldwide. We can also configure the machine's electrical system to match other regional standards (e.g., 415V, 440V) as needed.
Q5: Is the machine easy to operate and maintain?
A: The PLC control system simplifies operation through a user-friendly interface. Basic maintenance involves regular cleaning and lubrication. We provide comprehensive operation manuals and can offer optional training. Critical components are designed for easy access to facilitate maintenance.
Q6: Do you provide installation guidance or after-sales support?
A: Yes, we provide detailed installation manuals, electrical diagrams, and foundation drawings. Remote technical support is available. On-site installation and commissioning services can be arranged optionally.
Q7: What is the lead time for delivery?
A: Lead time varies based on order volume and any customizations. For standard machines, please inquire for the current production schedule. We ship efficiently from Tianjin Port to global destinations.
Q8: Can the machine be customized for specific features?
A: Absolutely. We offer several optional features, such as variable speed drives for finer control, digital counters for precise coil length, enhanced safety systems, and automatic lubrication. We can discuss modifications to suit your unique production line.
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