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Efficient Barbed Wire Making Line With Automatic Spooling and Cutting

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Product Spotlights

This fully automated barbed wire production line integrates drawing, twisting, barbing, spooling, and cutting into one seamless process. It features programmable PLC control for flexible production, high-speed operation up to 120 m/min, and automatic spooling for tangle-free packaging. Designed to drastically reduce labor costs, minimize waste, and ensure consistent, high-quality output, it is a robust solution for scaling fencing wire manufacturing.
Negotiable MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
High-strength steel components
Wire Gauge Capacity:
2.0mm - 4.0mm
Line Speed:
Up to 120 meters per minute
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Hebei Jinlongyu Import And Export Trade Co., Ltd.
Gold Verified Supplier
1Yr
Verified Business License
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.

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Material High-strength steel components
Wire Gauge Capacity 2.0mm - 4.0mm
Line Speed Up to 120 meters per minute
Spooling Capacity Customizable spool sizes
Cutting System Programmable automatic cutting
Control System PLC with touchscreen interface
Application Fencing, security, agriculture
Power Supply 380V/50Hz or customizable
Automation Level Fully automatic with spooling
Footprint Compact design, customizable layout

As a leading manufacturer and exporter from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. specializes in providing robust and innovative solutions for the wire and fencing industry. Our Efficient Barbed Wire Making Line with Automatic Spooling and Cutting is engineered to transform your production capabilities, delivering unparalleled efficiency and consistency. This integrated system is designed for businesses looking to scale their output, reduce labor costs, and maintain superior product quality, making it an ideal investment for markets ranging from South America and Southeast Asia to Africa and Europe.

This production line represents a significant leap in barbed wire manufacturing technology. It seamlessly integrates the wire drawing, twisting, barb forming, and final spooling processes into one continuous, automated operation. The core value lies in its ability to minimize manual intervention, which directly translates to higher productivity, reduced operational errors, and a safer working environment. By choosing our line, you are not just purchasing machinery; you are acquiring a reliable partner to enhance your competitive edge in the global fencing market.

Key Features and Technical Advantages:

  • End-to-End Automation: From feeding the base wire to producing neatly spooled and cut barbed wire, the entire process is automated. This eliminates bottlenecks and ensures a smooth, continuous production flow.
  • Precision Automatic Spooling: The integrated spooling system automatically winds the finished barbed wire onto spools with consistent tension and layering. This prevents tangling and damage, ensuring the product arrives at your customer's site in perfect, ready-to-use condition.
  • Programmable Cutting Unit: Equipped with a high-precision cutting mechanism, the line can be programmed to cut the barbed wire to specific lengths. This feature supports custom orders and standard packaging requirements with exceptional accuracy.
  • Advanced PLC Control System: The heart of the line is a user-friendly Programmable Logic Controller (PLC) with a touchscreen interface. Operators can easily set parameters like line speed, barb spacing, cut length, and spooling patterns, allowing for quick changeovers between different product specifications.
  • High-Speed & Stable Performance: Built with heavy-duty components and a robust frame, the machine maintains stable operation at speeds of up to 120 meters per minute, ensuring high daily output to meet large-volume orders.
  • Durable Construction: Critical parts are manufactured from high-strength, wear-resistant materials to withstand the rigors of continuous operation, resulting in a long service life and low maintenance requirements.

Technical Specifications Table:

Parameter Specification
Suitable Wire Diameter 2.0 mm – 4.0 mm (Galvanized or black wire)
Production Speed Up to 120 m/min (adjustable)
Barb Spacing Programmable (e.g., 75mm, 100mm, 125mm)
Cutting Length Programmable, typically 100m – 500m per spool
Control System PLC with Touch Screen HMI
Main Power 380V, 50Hz, 3 Phase (Customizable available)
Machine Dimensions Customizable based on layout and capacity
Core Functions Wire drawing, twisting, barb forming, automatic spooling, cutting

Benefits for Your Business:

  • Substantial Labor Cost Reduction: Automation drastically reduces the need for manual handling, spooling, and cutting, allowing you to reallocate human resources to more value-added tasks.
  • Enhanced Product Consistency: Every meter of barbed wire produced has uniform barb spacing, twist quality, and tension, guaranteeing a professional and reliable product that builds brand reputation.
  • Increased Production Capacity: The high-speed, continuous operation allows you to fulfill large orders faster, improve lead times, and take on more business opportunities.
  • Reduced Material Waste: Precise cutting and controlled spooling minimize wire waste during the production and packaging stages, improving your overall material yield.
  • Operational Flexibility: The programmable nature of the machine allows you to easily switch between producing different types of barbed wire (single twist, double twist, different gauges) to cater to diverse market demands.

Backed by Hebei Jinlongyu's extensive experience in serving a global clientele across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, this barbed wire making line is a proven solution. Our strategic location near Tianjin Port ensures efficient and cost-effective logistics for international shipments. We understand the critical needs of the fencing industry and have designed this line to deliver reliable, day-in-day-out performance. Investing in this automated line is a decisive step towards modernizing your factory, boosting profitability, and securing a stronger position in your local or export market. Contact us today to discuss how we can configure the perfect system for your specific production goals.

Frequently Asked Questions (FAQ)

  1. What is the main advantage of the automatic spooling feature?
    The automatic spooling system ensures neat, tight, and uniform winding of the barbed wire onto spools. This prevents tangling and kinks, which are common problems with manual spooling, saving time during unloading and installation at the customer's site and reducing product damage claims.
  2. Can this machine produce different types of barbed wire?
    Yes. The line is highly versatile. By adjusting the settings on the PLC (such as barb spacing, twist direction, and wire feed), it can produce various types, including single twist and double twist barbed wire, within its specified wire diameter range.
  3. What kind of after-sales support do you provide?
    We provide comprehensive support including detailed installation manuals, wiring diagrams, and operational training videos. Technical support is available online. Critical spare parts are available upon request to ensure minimal downtime.
  4. Is the electrical system adaptable for different countries?
    The standard power configuration is 380V/50Hz/3Phase, common in industrial settings worldwide. We can discuss and customize the electrical specifications, including voltage and frequency, to match your local grid requirements before shipment.
  5. How does the automatic cutting function work?
    The cutting is controlled by the PLC. You set the desired length for each spool or cut piece. A counter measures the wire length produced, and once the preset value is reached, a pneumatic or hydraulic cutter automatically severs the wire cleanly and accurately.
  6. What is the expected output per day with this line?
    Output depends on wire gauge, barb spacing, and operational hours. For example, running at an average speed of 80-100 m/min for 16 hours can produce a substantial volume, significantly outperforming semi-automatic or manual lines. A detailed output estimate can be provided based on your specific product parameters.
  7. Do you offer training for our operators?
    Yes. We provide operational training, which can be conducted at your facility by our engineers (subject to agreement) or via comprehensive remote guidance sessions. We ensure your team is confident in running, maintaining, and performing basic troubleshooting on the machine.
  8. Can the line be customized for a specific factory layout?
    Absolutely. We understand that factory spaces vary. We offer layout customization for the production line to fit your available floor space and material flow design, ensuring an efficient integration into your existing workshop.
Product Tags: Barbed Wire Production Line , Automatic Barbed Wire Machine , Barbed Wire Manufacturing Equipment

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Hebei Jinlongyu Import And Export Trade Co., Ltd.
Gold Verified Supplier
1Yr
Verified Business License
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
Contact Supplier Request Quote Chat Now

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