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As a leading supplier in the wire processing machinery sector from Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. specializes in providing robust and efficient manufacturing solutions for the global market. Our Robust Barbed Wire Machine with Integrated Straightening represents a significant advancement in fencing production technology, designed to streamline your operation from coil to finished product. We understand that reliability and material traceability are paramount for B2B buyers, which is why every machine is accompanied by a Mill Test Report for the critical components, providing you with verified quality assurance. This integrated system is engineered to deliver consistent, high-quality barbed wire with minimal manual intervention, making it an ideal investment for businesses looking to scale production or enhance their product consistency.
This machine is not just a piece of equipment; it's a comprehensive production cell. The integrated design combines the wire straightening and barb-forming processes into one continuous, synchronized operation. This eliminates the need for separate straightening machines and the associated material handling, reducing floor space requirements and potential points of failure. The core value lies in its ability to transform raw wire coil into finished, spooled barbed wire ready for packaging or direct use in fencing projects.
- All-in-One Processing: Performs pay-off, straightening, barb twisting, and re-spooling in a single, automated sequence.
- Precision Straightening System: Incorporates multi-roller straightening units that ensure the base wire is perfectly straight before barb formation, which is critical for uniform barb spacing and wire tension.
- Adjustable Barbing Mechanism: Features tooling that allows for quick adjustment of barb length, twist angle, and spacing between barbs to meet various international standards (e.g., ASTM, BS) or custom specifications.
- Robust Construction: Built with heavy-duty steel frames, high-grade alloy rollers, and hardened tooling components to withstand continuous operation in industrial environments.
- User-Friendly PLC Control: The central PLC allows operators to set parameters like production speed, barb count, and length. It also includes fault diagnostics for easier maintenance.
- Material Quality Assurance: The provision of a Mill Test Report for key steel parts verifies the chemical composition and mechanical properties, giving you confidence in the machine's durability and the quality of wire it produces.
The technical specifications of the machine can be tailored, but a standard configuration offers the following capabilities:
| Parameter | Standard Specification | Notes / Customization |
| Suitable Wire Diameter | 1.8mm - 3.5mm | Can be engineered for 1.5mm - 4.0mm range |
| Barb Spacing Range | 75mm - 125mm | Adjustable via control panel |
| Production Speed (Approx.) | 70 - 120 meters/minute | Depends on wire gauge and barb spacing |
| Main Motor Power | 7.5 kW - 15 kW | Configured based on speed requirements |
| Coil Pay-off Capacity | 500 kg - 2000 kg coil | Optional hydraulic lift assist available |
| Finished Product Spool | Standard 25kg - 50kg spool | Can be adapted for bulk coil or custom packaging |
For businesses, the advantages are clear and impactful. Operational efficiency sees a major boost as the integrated process reduces labor needs and increases output per shift. Product quality becomes more consistent because the straightening process is controlled and repeatable, leading to fewer rejects and a more professional end product. Operational costs are lowered through reduced energy consumption compared to running multiple standalone machines and decreased downtime due to the robust design. Finally, the flexibility to produce different barbed wire specifications on the same machine allows you to cater to diverse market demands without significant retooling costs.
Our commitment to quality and transparency is demonstrated by the included Mill Test Report, a document often requested but not always provided. This report details the material grades used in critical stress-bearing parts, aligning with the expectations of discerning buyers in markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Served efficiently through Tianjin Port, our machines are built for the global stage. Choosing this robust barbed wire machine means investing in a reliable production partner backed by verifiable material quality. It is designed to help you secure more contracts by enabling you to produce superior barbed wire consistently and efficiently. We invite you to contact us to discuss how this machine can be configured to meet your specific production targets and market requirements.
Frequently Asked Questions (FAQ)
Q1: What exactly does 'Integrated Straightening' mean in this machine?
A1: It means the machine has a built-in wire straightening unit as part of its main frame. The wire is straightened immediately after being uncoiled and before it reaches the barb-forming heads. This ensures a perfectly straight core wire, which is essential for uniform barb placement and overall wire tension in the final product.
Q2: Why is the Mill Test Report important, and what does it cover?
A2: The Mill Test Report (MTR) is a quality certificate from the steel mill. For this machine, it typically verifies the material properties (like yield strength, tensile strength) and chemical composition of key components such as the main shafts, rollers, and barbing tools. It provides traceability and assurance that the machine is built with materials fit for purpose, which is crucial for long-term durability.
Q3: Can this machine produce different types of barbed wire (e.g., 2-point, 4-point)?
A3: Yes, the machine is highly adaptable. By changing the barb-forming heads and adjusting the PLC settings, it can typically switch between producing standard 2-point (double-strand) barbed wire and 4-point (single-strand) barbed wire. The specific tooling required can be discussed based on your primary product mix.
Q4: How difficult is it to change the barb spacing or wire size?
A4: Changing the barb spacing is usually a simple parameter change via the touchscreen PLC interface. Changing the wire diameter range (e.g., from 2.0mm to 3.0mm) may require changing the straightening rollers, guide bushings, and possibly the barbing tooling. These are modular changes, and our technical guidance will be provided.
Q5: What kind of after-sales support and training do you provide?
A5> We provide comprehensive support including detailed operation and maintenance manuals (in English), installation guidance via video call, and remote troubleshooting assistance. For training, we offer instructional videos and live online sessions for your operators to cover machine setup, daily operation, routine maintenance, and basic troubleshooting.
Q6: Is the electrical system compatible with different international voltages and frequencies?
A6> The standard machine is configured for 380V/50Hz/3Phase, common in many industrial markets. We can customize the electrical panel, motors, and drives to suit other standards like 440V/60Hz or 220V/3Phase upon request. It is important to specify your local power requirements during inquiry.
Q7: What is the typical lead time for delivery?
A7> Lead time depends on the order queue and the level of customization. For a standard configuration, the production and testing period is typically 30-45 days after order confirmation, followed by shipping time from Tianjin Port to your destination.
Q8: Can the machine be equipped with automatic lubrication or other add-ons?
A8> Yes, several optional features are available to enhance automation and reduce maintenance, such as centralized automatic lubrication systems, wire tension control systems, and larger-capacity coil pay-off stands. These can be quoted as part of your customized solution.
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