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As a professional manufacturer and exporter based in Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced PLC Controlled Barbed Wire Machine with Integrated Straightening & Cutting Functions. Engineered for precision and efficiency, this machine represents a significant leap in barbed wire production technology. We understand the critical need for reliable, high-quality fencing materials in markets worldwide, from South America and Africa to Europe and Oceania. Our machine is designed to empower manufacturers by streamlining the production process, ensuring consistent output, and reducing operational costs. By integrating state-of-the-art PLC control with essential straightening and cutting operations, we deliver a robust solution that meets the rigorous demands of modern industrial fencing production.
This machine is engineered to transform raw wire into finished barbed wire with minimal manual intervention. The core of its operation lies in the seamless integration of multiple functions into one cohesive unit.
- Intelligent PLC Control System: The heart of the machine features a user-friendly Programmable Logic Controller. This allows for precise control over all operational parameters, including production speed, cutting length, and straightening intensity. Operators can store multiple production recipes for different wire specifications, enabling quick changeovers and reducing setup time.
- Integrated Straightening Unit: Before the wire is formed into barbed strands, it passes through a high-precision straightening mechanism. This unit consists of multiple sets of rollers that effectively remove any curls, bends, or twists from the pay-off reel, ensuring the input wire is perfectly straight. This is crucial for the consistent formation of barbs and the overall structural integrity of the final product.
- Automatic Cutting Function: The machine incorporates a synchronized cutting system that severs the finished barbed wire to pre-set lengths. The cutting action is precise and clean, resulting in uniform product bundles that are ready for packaging and shipping. The length is fully programmable via the PLC interface.
- Robust Construction: Built with a heavy-duty steel frame and high-wear-resistant components, the machine is designed for continuous, long-term operation in industrial environments. Key parts like straightening rollers and cutting blades are made from hardened materials to ensure durability and longevity.
- High Efficiency & Consistency: By automating the straightening and cutting processes, the machine dramatically increases production output while maintaining uniform quality across every meter of barbed wire produced. It minimizes material waste and labor costs associated with manual handling.
Below is a summary of key technical specifications for a standard model. Please note that parameters can be customized based on specific requirements.
| Parameter | Specification / Description |
| Suitable Wire Diameter | Typically 1.5mm - 3.0mm (Galvanized or Mild Steel) |
| Production Speed | Adjustable, commonly in the range of 20-50 meters per minute |
| Cutting Length | Programmable, standard range from 50 meters to 500 meters per coil |
| Control System | PLC with Touch Screen HMI (Human-Machine Interface) |
| Main Power | 380V, 50Hz, 3 Phase (Other voltages available upon request) |
| Machine Dimensions (L*W*H) | Approximately 8m x 2m x 1.8m (Customizable) |
| Core Functions | Wire Pay-off, Straightening, Barb Forming, Twisting, Cutting |
The advantages of choosing our PLC Controlled Barbed Wire Machine extend beyond its technical features. For our clients, it translates into tangible business benefits. You gain a production line that reduces dependency on skilled labor, as the PLC simplifies operation. The consistency in output enhances your product's reputation in competitive markets. Furthermore, the integrated design saves valuable factory floor space compared to using separate machines for straightening and cutting. This machine is an investment that boosts your capacity to fulfill large-scale orders for agricultural, security, and border fencing projects efficiently.
Backed by Hebei Jinlongyu Import And Export Trade Co., Ltd.'s expertise and our strategic location near Tianjin Port, we ensure smooth logistics to our main markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our commitment to providing reliable industrial machinery is reflected in our growing presence in both domestic and international markets. This machine is built to be a workhorse in your production facility, delivering performance you can count on day after day. We invite you to contact us to discuss how this automated barbed wire solution can be tailored to meet your specific production goals and help you secure a stronger position in the global fencing supply chain.
Frequently Asked Questions (FAQ)
Q1: What is the main advantage of having a PLC on this machine?
A: The PLC (Programmable Logic Controller) provides automated, precise, and repeatable control over the production process. It allows for easy setting of parameters like speed and cut length, stores multiple programs for different products, reduces human error, and facilitates easier troubleshooting.
Q2: Can this machine process different types of wire?
A: Yes, the machine is primarily designed for galvanized steel wire and mild steel wire commonly used in barbed wire production. The specific diameter range (e.g., 1.5mm-3.0mm) can be discussed and the machine components can be adjusted accordingly for optimal performance.
Q3: Is the cutting length fully adjustable?
A> Absolutely. The cutting length is programmed through the PLC's touch screen interface. You can set it to produce coils of various standard lengths based on market requirements or customer orders.
Q4: How does the integrated straightening function improve the final product?
A: Straightening the wire before forming the barbs is critical. It ensures the core wire is uniform, which leads to consistent barb spacing, better twisting, and a stronger, more professional-looking final barbed wire coil. It eliminates weak points caused by pre-existing kinks.
Q5: What kind of after-sales support do you provide?
A: We provide comprehensive support including detailed operation manuals, installation guidance diagrams, and online technical support. Critical spare parts are available for supply. Specific warranty terms and support packages can be discussed prior to order confirmation.
Q6: Can the machine be customized for a specific voltage or frequency?
A: Yes. While the standard configuration is for 380V/50Hz/3Phase, we understand different markets have different power standards. We can customize the electrical system to suit other common specifications like 440V/60Hz upon request.
Q7: What is the approximate footprint of the machine?
A: A typical layout for the complete line (including pay-off, straightening, forming, twisting, and cutting) is approximately 8 meters in length, 2 meters in width, and 1.8 meters in height. The exact dimensions can vary based on the configuration and customizations.
Q8: Do you offer training for operators?
A: Yes, we provide operational training. This can be conducted through detailed video tutorials, digital manuals, and live online sessions to ensure your team can safely and efficiently operate the machine.
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