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Help CenterBTO-22 Concertina Razor Barbed Wire Machine for Military and Prison Fencing
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As a specialized manufacturer and exporter of wire processing machinery, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce the BTO-22 Concertina Razor Barbed Wire Machine. Engineered for the demanding requirements of high-security perimeter fencing, this machine represents a significant advancement in automated production technology for military, prison, and other critical infrastructure applications. Our expertise, honed through years of serving global markets from our base in Hengshui, Hebei, is embedded in every component of the BTO-22, ensuring it delivers reliable, efficient, and consistent output for security fencing projects worldwide.
The BTO-22 is designed to transform raw galvanized or stainless steel wire into the formidable concertina (coiled) razor wire used in top-tier security barriers. This machine automates the core processes of forming, twisting, and coiling, which are essential for creating the sharp, durable, and intimidating barrier that deters intrusion. By investing in the BTO-22, manufacturers and large-scale project contractors can establish or upgrade their production capability, meeting the stringent specifications required for government tenders and high-security installations with precision and repeatability.
Let's delve into the technical specifications and operational advantages that set the BTO-22 apart in the market for security fencing manufacturing equipment.
- Advanced PLC Control System: The heart of the BTO-22 is its programmable logic controller, which allows for precise adjustment of production parameters. Operators can easily set the coil diameter, pitch (distance between barbs), and production speed via a user-friendly interface, ensuring every batch meets exact specifications.
- Robust Construction for Continuous Operation: Built with a heavy-duty steel frame and high-wear-resistant components, the machine is engineered for 24/7 industrial operation. This durability minimizes downtime and maintenance costs, providing a solid return on investment for high-volume production environments.
- High Production Efficiency & Consistency: Automation eliminates the inconsistencies and slow pace of manual fabrication. The BTO-22 produces uniform coils of razor wire at a significantly higher rate, enabling manufacturers to fulfill large orders for perimeter fencing projects on tight schedules.
- Versatile Wire Compatibility: The machine is configured to handle standard galvanized steel wire, which offers excellent corrosion resistance for outdoor use. For environments requiring maximum longevity, such as coastal areas, the machine can be adapted to process stainless steel wire, providing a customizable solution for diverse project needs.
- Enhanced Safety Features: Integrated safety guards and emergency stop mechanisms protect operators during the high-speed wire forming process. This focus on operational safety is crucial for maintaining a secure production floor.
- Output Tailored for Security Standards: The machine produces concertina wire that meets common international specifications for military and prison fencing, characterized by its sharp barbs and tight, spring-like coil structure that expands to create a dense, impassable barrier.
The following table outlines key technical parameters of the standard BTO-22 configuration. Please note that many specifications can be customized to suit specific project requirements.
| Parameter | Specification / Description |
| Machine Model | BTO-22 |
| Suitable Wire Diameter | Typically 2.0mm - 2.5mm (Customizable) |
| Coil Diameter Range | Adjustable, commonly 450mm - 1000mm |
| Production Speed | Variable, depends on coil size and configuration |
| Control Mode | PLC with Touch Screen Interface |
| Main Power | 380V, 50Hz, 3 Phase (Other voltages available) |
| Core Function | Automatic Forming, Twisting & Coiling of Razor Wire |
For buyers, the advantages of the BTO-22 translate into direct business benefits. It enables the establishment of a competitive local production line for security products, reducing dependency on imports and associated lead times. The consistent, high-quality output enhances your bid competitiveness for government and large-scale commercial fencing contracts. Furthermore, the automated process reduces labor costs and skill requirements compared to semi-automatic or manual methods, improving your overall production margin.
Hebei Jinlongyu's global reach, with main markets spanning South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe, is a testament to the reliability and suitability of our machinery for diverse international conditions. Our strategic location and efficient logistics via Tianjin Port ensure smooth and timely delivery of the BTO-22 machine to your facility. We understand the critical nature of security infrastructure and provide the robust manufacturing tools needed to support it. For a detailed quotation, technical consultation, or to discuss customizing the BTO-22 for your specific wire and output requirements, contact our sales team today to secure the production capability your projects demand.
Frequently Asked Questions (FAQ)
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What type of finished product does the BTO-22 machine produce?
The BTO-22 produces concertina (coiled) razor barbed wire. This is the type of security wire that is pre-coiled in a compact spiral and expands into a large, tangled barrier featuring sharp barbs, commonly used on top of fences and walls for military, prison, and high-security sites. -
Can this machine use different grades or types of wire?
The standard configuration is optimized for galvanized steel wire. However, the machine can be adjusted or configured to process other types, such as stainless steel wire for enhanced corrosion resistance. It's important to discuss your specific wire specifications with us during the inquiry. -
How is the production speed and coil size controlled?
The machine utilizes a PLC (Programmable Logic Controller) system with a touch-screen interface. Operators can input the desired coil diameter, barb spacing (pitch), and adjust the feed speed, allowing for precise control over the final product's dimensions and production rate. -
What level of technical skill is required to operate and maintain this machine?
Basic training is provided with the machine. Operation via the PLC interface is designed to be user-friendly. Routine maintenance involves lubrication and inspection of wearing parts. The machine's robust design minimizes complex maintenance needs, making it suitable for operators with foundational mechanical knowledge. -
Do you provide installation guidance or after-sales support?
Yes, we provide detailed installation manuals, and technical support is available remotely (e.g., via video call). For more complex setups, on-site installation and training services can be arranged and quoted separately. -
Is the machine's electrical configuration suitable for my country's power grid?
The standard machine is configured for 380V/50Hz/3Phase, common in many industrial settings worldwide. If your local power supply differs (e.g., 440V/60Hz), we can customize the electrical components accordingly. Please specify your requirements when inquiring. -
What is the approximate lead time for delivery?
Lead time depends on the order queue and any customization requests. For a standard BTO-22 machine, typical production and shipping preparation can be completed within a defined period after order confirmation. We ship efficiently from Tianjin Port to global destinations. -
Can the machine produce different styles of razor tape or blade profiles?
The BTO-22 is specifically engineered for producing the classic concertina coil with integrated barbs. It is not a machine for producing flat razor tape or different blade shapes. Its core function is the automated coiling and forming of the barbed wire strand.
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