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PLC Controlled Barbed Wire Production Line With Mill Test Report
Product Spotlights
Automated barbed wire production line featuring intelligent PLC control for consistent, high-quality output. Delivers precise barb spacing, uniform twisting, and efficient coiling. Compatible with galvanized and PVC-coated wires. Includes a Mill Test Report for material verification. Enhances productivity, reduces labor costs, and offers customization. Backed by export experience to global markets and efficient shipping from Tianjin Port.
Negotiable
MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Control System:
PLC (Programmable Logic Controller)
Documentation:
Mill Test Report Provided
Production Capacity:
Customizable based on wire gauge and speed
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Control System
PLC (Programmable Logic Controller)
Documentation
Mill Test Report Provided
Production Capacity
Customizable based on wire gauge and speed
Wire Type Compatibility
Galvanized steel wire, PVC coated wire
Barb Spacing
Adjustable, typically 3-4 inches
Core Function
Automatic wire feeding, twisting, barbing, and coiling
Application
Security fencing, agricultural fencing, perimeter protection
Operation
Semi-automatic or fully automatic options
Power Supply
Available upon request (e.g., 380V/50Hz)
Customization
Optional for specific barb styles or coil sizes
As a professional manufacturer and exporter, Hebei Jinlongyu Import And Export Trade Co., Ltd. is proud to introduce our advanced PLC Controlled Barbed Wire Production Line. Engineered for precision and reliability, this automated line is designed to transform raw wire into high-quality barbed wire efficiently and consistently. Our extensive experience in serving diverse markets, including South America, Southeast Asia, Africa, and Europe, informs the robust design of this equipment, ensuring it meets the rigorous demands of global security and agricultural fencing industries. Located in the industrial hub of Hengshui, Hebei, we leverage local manufacturing expertise to deliver machinery that enhances your production capabilities and profitability.
The core value of this production line lies in its intelligent automation and dependable output. By integrating a sophisticated Programmable Logic Controller (PLC), we eliminate manual inconsistencies, guaranteeing uniform barb formation, precise twist patterns, and flawless coiling for every batch. Each machine is accompanied by a comprehensive Mill Test Report, providing verifiable data on material quality and machine performance, a testament to our commitment to transparency and customer trust.
Detailed Product Features & Technical Advantages:
- Intelligent PLC Control System: The heart of the production line, enabling easy setup, real-time monitoring, and fault diagnosis. Operators can store multiple production recipes for different barbed wire specifications, switching between jobs swiftly.
- High-Precision Barbing Mechanism: Utilizes durable tooling to create sharp, uniformly spaced barbs. The spacing is adjustable to meet various international standards, typically ranging from 3 to 4 inches.
- Automatic Wire Feeding & Twisting: Ensures a continuous and stable supply of line wire and barb wire. The twisting unit provides consistent tension, resulting in a tight, secure twist that prevents barb slippage.
- Versatile Material Compatibility: Efficiently processes both galvanized steel wire and PVC-coated wire, allowing you to produce standard or corrosion-resistant barbed wire based on market demand.
- Efficient Coiling & Packaging: The line includes an automatic coiling system that forms neat, compact coils of predetermined weight and length, ready for palletizing and shipment.
- Robust Construction & Safety Features: Built with heavy-duty steel frames and components for long-term durability in industrial environments. Safety guards and emergency stop functions are integrated to protect operators.
Technical Specifications Overview:
| Parameter | Details / Options |
|---|---|
| Control System | Programmable Logic Controller (PLC) with Touchscreen HMI |
| Wire Gauge Range (Line Wire) | Approximately 1.8mm - 2.8mm (Customizable) |
| Wire Gauge Range (Barb Wire) | Approximately 1.4mm - 2.0mm (Customizable) |
| Production Speed | Variable, typically 80-150 meters per minute |
| Barb Spacing | Adjustable (e.g., 3", 4", or custom) |
| Finished Coil Weight | Standard options: 10kg, 15kg, 20kg, or as required |
| Power Requirements | Available upon request (e.g., 380V, 3Phase, 50Hz) |
| Operation Mode | Semi-Automatic or Fully Automatic configurations available |
Tangible Benefits for Your Business:
- Increased Production Output: Automation significantly reduces cycle times and manual labor, allowing you to meet larger orders and scale your operations.
- Superior Product Consistency: Every meter of barbed wire produced meets the same high standard, enhancing your brand reputation and reducing customer complaints.
- Reduced Operational Costs: Minimizes material waste and lowers dependency on skilled labor, improving your overall profit margins.
- Enhanced Flexibility: Quick changeover between different wire types and barb specifications lets you cater to diverse market needs without downtime.
- Stronger Quality Assurance: The provided Mill Test Report serves as a quality certificate for your own customers, facilitating smoother transactions and export procedures.
Trust is paramount in B2B transactions. Hebei Jinlongyu's machinery is trusted by buyers across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe. Our strategic location near Tianjin Port, a major global shipping hub, ensures efficient and cost-effective logistics for your order. This proven track record of supplying reliable equipment to diverse international markets is your assurance of a sound investment. Choose our PLC Controlled Barbed Wire Production Line to modernize your factory floor, achieve unparalleled product quality, and secure a competitive edge in the fencing industry. Contact us today to discuss your specific requirements and receive a detailed quotation.
Frequently Asked Questions (FAQ)
-
What is the significance of the PLC control in this production line?
The PLC (Programmable Logic Controller) acts as the machine's brain, automating complex sequences like wire feeding, twisting, and barbing. It ensures precise control over speed, timing, and spacing, leading to consistent product quality and easier operation with minimal manual intervention. -
What exactly is included in the Mill Test Report?
The Mill Test Report is a certified document that provides detailed information on the raw materials (wire) used, including chemical composition, mechanical properties (like tensile strength), and dimensions. It verifies that the materials meet specified standards, adding a layer of quality verification for your production. -
Can this machine produce different types of barbed wire, such as double-strand or concertina?
This standard line is optimized for traditional single or double-strand barbed wire. Production of concertina (razor wire) coils typically requires a different, specialized machine. However, we can discuss customization options for specific barb styles and twists. -
How is the production speed determined, and can it be adjusted?
Production speed depends on wire gauge, barb spacing, and machine configuration. The PLC allows you to adjust the speed within a safe operational range. We provide typical speed ranges, and the final output can be fine-tuned during setup and operator training. -
What kind of after-sales support and training do you provide?
We offer comprehensive support, including detailed installation manuals, video guides, and online technical assistance. On-site installation and operator training services are available as optional add-ons to ensure your team can run the machine effectively. -
Are spare parts readily available?
Yes. We maintain an inventory of critical wear parts and components. A standard list of recommended spare parts is provided with the machine, and orders can be shipped promptly, often via the same efficient routes from Tianjin Port. -
What power supply is required to operate this line?
The power requirements (voltage, phase, frequency) are customizable to match your local industrial power grid. Common specifications like 380V/3Phase/50Hz are available. Please specify your requirements during inquiry for accurate configuration. -
Is the machine suitable for a small-scale workshop?
We offer different configurations. While this line is highly efficient for medium to large-scale production, semi-automatic models with lower output are available for smaller operations looking to automate key processes and improve quality.
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1Yr
Port of Shipment
Tianjin Port
Main Markets
South America, Southeast Asia, Africa, Oceania, Mid East, Western Europe, Northern Europe, Southern Europe, Domestic Market
Location
Hengshui, Hebei, China
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