High Pressure JIS F7300 Marine Ball Valve For FPSO, DN150, PN10MPa, Fire Safe
Product Spotlights
Shanghai Zhibang Valve Manufacture Co., Ltd., established in 2016 and ISO9001 certified, specializes in providing robust and reliable fluid control solutions for demanding offshore applications. Our High Pressure JIS F7300 Marine Ball Valve for FPSO is engineered to meet the stringent requirements of floating production systems, offering exceptional performance under high-pressure conditions while ensuring critical fire safety compliance. This valve represents our commitment to delivering products that enhance operational safety and efficiency for our global clients across North America, South America, Europe, Asia, Africa, and Oceania.
The valve is designed specifically for the harsh environments encountered on FPSO units. Its core value lies in providing a secure, high-pressure shut-off solution that maintains integrity even in emergency fire scenarios, protecting valuable assets and personnel.
Key Product Features & Technical Specifications:
- High-Pressure Capability: Rated for PN10MPa (100 bar), this valve is built to handle the significant pressures common in offshore oil and gas production, separation, and transfer processes on FPSOs.
- JIS F7300 Fire Safe Design: Compliant with Japanese Industrial Standard F7300 for fire-safe valves. The design incorporates features such as secondary metal seals that maintain sealing capability even if the primary soft seals are compromised by fire, preventing catastrophic fluid release.
- Robust Construction for Marine Use: Manufactured from high-grade materials suitable for marine corrosion resistance. Standard construction is carbon steel, with stainless steel options available for enhanced corrosion protection in specific service media.
- DN150 Size for Main Line Applications: The DN150 (150mm nominal diameter) size is ideal for main process lines, cargo transfer lines, or utility lines requiring a reliable isolation point.
- Flanged Connections: Standard end connections are flanged, facilitating easy installation and integration into existing piping systems aboard FPSOs.
- Flexible Operation: Available in manual handwheel operation or can be configured with pneumatic or electric actuators for remote or automated control, adaptable to the client's control system requirements.
- Durable Sealing Mechanism: Utilizes a combination of primary soft seals for optimal normal operation sealing and secondary metal-to-metal seals as a fail-safe in fire conditions.
- Full Port Design (Optional): Optionally available as a full port valve to minimize flow restriction and pressure drop across the valve, suitable for critical process lines.
Technical Parameters Table:
| Parameter | Specification / Value |
| Product Standard | JIS F7300 |
| Nominal Diameter (DN) | 150 |
| Pressure Rating (PN) | 10 MPa |
| Fire Safe Certification | Designed to meet JIS F7300 Fire Safe requirements |
| Connection Type | Flanged (Standard) |
| Body Material (Standard) | Carbon Steel WCB / Other materials optional |
| Seat & Seal Material | Primary: PTFE or Enhanced Polymer; Secondary: Metal |
| Operation Type | Manual Handwheel / Actuated options available |
| Temperature Range | -20°C to +200°C (Standard); Extended ranges customizable |
Benefits to Our Clients:
- Enhanced Safety: The fire-safe design provides critical protection, helping FPSO operators meet safety regulations and mitigate risks associated with fire incidents.
- Operational Reliability: High-pressure rating and robust construction ensure dependable performance in core process lines, reducing downtime and maintenance needs.
- Regulatory Compliance: Adherence to the recognized JIS F7300 standard facilitates compliance with project specifications and international safety guidelines for offshore installations.
- Global Supply Support: With annual export values between US$1-1.5 million and shipment ports in Shanghai, Guangzhou, Hong Kong, and Beijing, we ensure timely and efficient delivery to your location worldwide.
- Customization Flexibility: As a manufacturer, we can offer modifications in material, operation type, or specific design details to suit unique application requirements.
Backed by our ISO9001 quality management system and years of experience serving a diverse global market, Shanghai Zhibang Valve provides a product built with precision and a focus on long-term performance. Our High Pressure JIS F7300 Marine Ball Valve for FPSO is not just a component; it's a safety-critical investment for your offshore operations. We encourage project engineers and procurement specialists to contact us for detailed quotations, technical datasheets, or to discuss custom requirements. Let our reliable valves contribute to the safety and efficiency of your FPSO project.
Frequently Asked Questions (FAQ):
-
What does "Fire Safe" mean for this valve?
"Fire Safe" according to JIS F7300 means the valve is designed to maintain sealing integrity during a fire event. It typically includes a secondary metal sealing mechanism that engages if the primary soft seals fail due to heat, preventing uncontrolled leakage of flammable fluids. -
Can this valve be used for other applications besides FPSO?
Yes. While designed for FPSO environments, its high-pressure and fire-safe characteristics make it suitable for other offshore platforms, onshore oil & gas processing facilities, or any industrial application requiring fire-safe high-pressure isolation. -
Are other sizes available besides DN150?
As a manufacturer, we typically produce a range of sizes. The DN150 is a common size for this application, but other nominal diameters (e.g., DN80, DN100, DN200, DN250) can be available upon request or customization. -
What is the difference between PN10MPa and Class ratings?
PN (Pressure Nominal) is a metric rating system (10 MPa = approx. 100 bar). Class ratings (like Class 600, Class 900) are common in ASME standards. This valve is rated PN10MPa. Equivalent class ratings can be provided for specific project needs. -
What materials are available for the valve body?
The standard material is carbon steel (e.g., WCB). Options include various stainless steel grades (304, 316), duplex steels, or other alloys for corrosion resistance, depending on the service fluid and environment. -
Is an actuated version available for remote operation?
Yes. The valve can be supplied with mounting pads for pneumatic (air) or electric actuators, allowing integration into automated control systems on the FPSO. -
What testing is performed on these valves?
Our ISO9001 certified manufacturing process includes pressure testing, fire-safe performance testing (if specified), and operational tests. Specific certification test reports can be provided upon request. -
What is the typical delivery lead time?
Lead time depends on order quantity, customization, and current production schedule. Standard configurations may have shorter lead times. We provide estimated timelines upon quotation to facilitate your project planning.
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