Complete Gear Assembly Custom Processing for Mechanical Drive Parts
Product Spotlights
As an ISO-certified manufacturer since 2014, Henan San Kuang Machinery Technology delivers precision gear assembly solutions for global industrial applications. Our 10,000+ sqm facility combines advanced CNC technology with rigorous quality control to produce custom mechanical drive components that meet exacting international standards.
Core Technical Capabilities:
- Multi-axis CNC machining centers with ±0.005mm tolerance
- In-house heat treatment facilities for enhanced durability
- Coordinate measuring machines (CMM) for dimensional verification
- Helical, spur, bevel, and worm gear production capabilities
| Material Options | Hardness Range | Max Diameter |
|---|---|---|
| 4140 Alloy Steel | 28-32 HRC | 800mm |
| 4340 Chrome Moly | 32-36 HRC | 600mm |
| Stainless 304/316 | Brinell 150-200 | 500mm |
Precision Standards:
| Accuracy Class | Tooth Profile Error | Application |
|---|---|---|
| Grade 6 | ≤7μm | Aerospace transmissions |
| Grade 7 | ≤10μm | Industrial robotics |
| Grade 8 | ≤14μm | Heavy machinery |
Customization Workflow:
- Technical consultation and blueprint analysis
- Material selection and procurement
- Precision machining with in-process inspection
- Surface enhancement treatments
- Final assembly and performance testing
With US$5M annual export experience across 6 continents, our TS 16949 certified production system ensures consistent quality for North American automotive suppliers and European industrial OEMs. Port-ready packaging and flexible shipment options through Shanghai/Lianyungang ports minimize logistical complexities for global procurement teams.
FAQ Section:
-
Q: What file formats do you accept for custom orders?
A: We work with .STEP, .IGES, .DWG, and .PDF formats, with GD&T specifications. -
Q: How do you ensure gear meshing accuracy?
A: Our triple-check process includes CMM verification, tooth contact pattern tests, and noise/vibration analysis. -
Q: Can you produce gears with special coatings?
A: Yes, we offer optional DLC, nickel-teflon, or phosphating treatments for enhanced wear resistance. -
Q: What is your lead time for prototype batches?
A: Sample quantities typically ship within 3 weeks from drawing approval. -
Q: Do you provide assembly lubrication services?
A: We offer pre-lubrication with synthetic oils or specialty greases per operating environment requirements. -
Q: How do you handle international shipping?
A: We arrange EXW, FOB, or CIF shipments with proper crating for ocean freight from Chinese ports.
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